KTM 950 Super Moto 2003-2006 Service Repair Manual
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🏷️ Basic Information Identification Make: KTM Model: 950 Super Moto Model Variant: Supermoto Model Designation: 950 SM Codes Chassis Code: LC8 👋 Introduction Market Position Segment: High-performance naked sportbike/supermoto Target Audience: Enthusiast riders seeking off-road inspired agility with street performance Competitive Analysis Key Competitors: Ducati Hypermotard, Aprilia Dorsoduro, Yamaha TDM series (early iterations) Key Features Unique Selling Points: V-twin LC8 engine, long-travel suspension, aggressive styling, lightweight chassis Manual Value Proposition Dealer Level Access: Provides the same technical data used by authorized KTM technicians Diy Enablement: Empowers owners with the knowledge for self-maintenance and repairs 📋 Manual Details Coverage Areas Covered Years: 2003, 2004, 2005, 2006 Page Count Estimated Page Count: Estimated 500+ pages (typical for comprehensive service manuals) Manual Type Type: Service Repair Manual Language Language: English (Presumed, standard for manufacturer documentation) Format Format: PDF (Digital Download) Compatibility Operating Systems: Windows, macOS, Linux 📖 Manual Coverage Systems Covered Engine: Full engine disassembly, assembly, tuning, and diagnostics Transmission: Clutch operation, gear selection, internal transmission components Fuel System: Carburetor/throttle body service, fuel pump, fuel lines, fuel filters Ignition System: Ignition coils, spark plugs, ignition control module Electrical System: Wiring diagrams, charging system, starting system, lighting, instrumentation Cooling System: Radiator, coolant hoses, thermostat, fan operation Braking System: Brake fluid replacement, caliper service, pad replacement, master cylinder Suspension: Front fork service (seals, oil, springs), rear shock absorber service Steering: Steering head bearing maintenance and adjustment Chassis: Frame inspection, subframe, wheels, tires Bodywork: Fairings, seat, tank removal and installation Procedures Included Maintenance: Routine maintenance, oil changes, filter replacement, chain adjustment, valve clearance checks Troubleshooting: Diagnostic procedures for common and uncommon faults Repair: Component-level repair, replacement of worn or damaged parts Rebuilds: Engine, transmission, and suspension component rebuilds Technical Service Bulletins: Inclusion of manufacturer-issued TSBs Recall Information: Inclusion of manufacturer-issued recall notices Technical Depth Depth: Comprehensive: From basic fluid changes to full engine and transmission overhauls 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, suitable for printing Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Searchability Text Search: Searchable text content (typical for well-produced PDFs) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 75-degree V-twin, four-stroke Displacement: 942 cc (57.5 cu. in.) Bore X Stroke: 97.0 mm x 65.0 mm (approximate) Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 98 hp @ 8,000 rpm (manufacturer claim) Torque: Approx. 94 Nm (69 lb-ft) @ 6,000 rpm (manufacturer claim) Fuel System Carburetors: Initially Mikuni BSR-42 CV carburetors (later models and variants may differ) Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication System Oil Capacity: Approx. 3.2 liters (108.2 fl. oz.) with filter change Engine Internals Compression Ratio: 11.1:1 (approximate) 🔧 Transmission Standard Type: 6-speed, constant mesh Clutch: Wet multi-disc clutch, hydraulically operated Features Final Drive: O-ring sealed chain Fluid Specifications Transmission Oil Type: API SG or higher, SAE 10W/40 or 15W/50 motorcycle specific lubricant 📐 Dimensions Exterior Length: Approx. 2,200 mm (86.6 in.) Width: Approx. 880 mm (34.6 in.) Height: Approx. 1,200 mm (47.2 in.) Weights Dry Weight: Approx. 197 kg (434.3 lbs) Wet Weight: Approx. 218 kg (480.6 lbs) (with all fluids) Payload Capacity: Not specified, typically rider and minimal luggage Wheels Tires Front Wheel Size: 17 x 3.50 inch Rear Wheel Size: 17 x 5.00 inch Front Tire Size: 120/70ZR-17 Rear Tire Size: 180/55ZR-17 Wheel Bolt Pattern: N/A (cast wheels, not bolt-on pattern in the car sense) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle, not subject to automotive NHTSA/Euro NCAP) Active Features Braking System Type: Dual disc front, single disc rear Front Brakes: Dual 320mm discs with 4-piston calipers (e.g., Brembo) Rear Brakes: Single 240mm disc with 2-piston caliper ABS: Optional or not available on early models (check specific VIN) Passive Features Lighting: Halogen headlight, LED taillight, standard turn signals 💡 Technology Features Infotainment Display: Analog tachometer, digital speedometer, multi-function LCD display Driver Assistance ABS: Availability varies by model year and region Connectivity Usb Charging: Not standard, may be an aftermarket addition 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km (3,000 miles) or annually Oil Filter Replacement Interval: Every 5,000 km (3,000 miles) or annually Valve Clearance Check Interval: Every 10,000 km (6,000 miles) Chain Maintenance Interval: Lubricate and adjust every 1,000 km (600 miles) and after washing or rain Fluid Specifications Engine Oil Type: JASO MA certified motorcycle oil, SAE 10W/40 or 15W/50 Coolant Type: Ethylene glycol based antifreeze with corrosion inhibitors (KTM recommends specific pre-mix) Brake Fluid Type: DOT 4 Fork Oil Type: SAE 5W or 10W (specific viscosity detailed in manual) Known Issues Common Wear Items: Clutch plates, swingarm bearings, steering head bearings, fork seals Potential Electrical Gremlins: Wiring harness integrity, starter solenoid issues (less common but documented) Engine Vibrations: Characteristic of the V-twin, but can be exacerbated by poor balance shaft alignment or worn mounts Recommended Filters...