Basic Information Identification Make: Kymco Model: KXR 250 Vehicle Type: ATV (All-Terrain Vehicle) Product Type: Workshop Service Repair Manual Introduction Market Position Target Audience: Do-it-yourself owners and experienced mechanics seeking comprehensive repair information. Competitive Analysis Value Proposition: An inexpensive method to maintain vehicle functionality, providing factory-level diagnostic and repair guidance. Key Features Instructional Format: Numbered instructions, bold figure numbers, detailed substeps, notes, cautions, and warnings. Visual Aid Quality: Hundreds of photos and illustrations, enlarged inset views for detailed part examination. Manual Details Coverage Areas Covered Systems: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix Page Count Estimated Page Count: Hundreds of Pages Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF Manual Coverage Systems Covered Engine System Coverage: Detailed coverage of the top end, lubrication system, and complete engine removal/installation procedures. Fuel System Coverage: Comprehensive information on the fuel delivery system, including carburetor or fuel injection components as applicable. Cooling System Coverage: In-depth coverage of the cooling system, including radiator, coolant, fans, and related components. Drivetrain Coverage: Detailed procedures for clutch, transmission, final drive, wheels, and tires. Chassis Coverage: Extensive information on brakes, suspension, steering, and frame components. Electrical System Coverage: Detailed troubleshooting, service procedures, and wiring diagrams for the entire electrical system. Procedures Included Maintenance Procedures: Step-by-step instructions for routine maintenance tasks, diagnostics, and repairs. Repair Procedures: Complete disassembly and reassembly instructions for all major vehicle systems. Troubleshooting: Dedicated troubleshooting sections for identifying and resolving common issues, especially within the electrical system. Technical Depth Depth Of Information: Factory-level detail suitable for both DIY enthusiasts and experienced mechanics, covering complete disassembly and rebuilds. Manual Specifications File Format Printable Restriction: Printable without any restriction Print Quality Print Quality: Professional quality, hundreds of photos and illustrations Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Digital Features Searchability: Likely searchable text within the PDF, enhancing ease of use. Delivery Method Delivery: Instant download link available after payment completion Software Requirements Required Software: Adobe PDF Reader Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke (Assumed based on typical KXR 250 configuration) Performance Displacement: 249.1 cc (Cubical Centimeters) Bore X Stroke: 71.0 mm x 63.0 mm (Typical for this engine) Compression Ratio: 10.0:1 (Typical for this engine) Cooling Method: Liquid-cooled Fuel System Fuel Delivery: Carburetor (Likely Mikuni BSR32 or similar for this era) Fuel Type: Unleaded gasoline Lubrication System Oil Type: API SG or higher, SAE 10W-40 motorcycle-specific oil recommended (Refer to manual for precise specification) Engine Top End Valve Clearance Intake: 0.04 - 0.08 mm (Cold) (Typical for Kymco 250cc) Valve Clearance Exhaust: 0.04 - 0.08 mm (Cold) (Typical for Kymco 250cc) Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Features Drive Type: Shaft Drive (Final Drive) Gear Reduction: Specific gear reduction ratios will be detailed in the manual. Dimensions Exterior Length: Approx. 1850 mm (Refer to manual for exact specification) Width: Approx. 1120 mm (Refer to manual for exact specification) Height: Approx. 1060 mm (Refer to manual for exact specification) Weights Dry Weight: Approx. 230 kg (Refer to manual for exact specification) Fuel Capacity: Approx. 10.5 Liters (Refer to manual for exact specification) Safety Features Active Features Braking System: Hydraulic disc brakes front and rear (Specific piston counts and rotor sizes detailed in manual). Suspension Type: Independent front suspension, Swingarm rear suspension (Specific travel and damping details in manual). Passive Features Lighting: Headlights, taillights, brake lights, turn signals (Details on bulb types and electrical diagnostics in manual). Technology Features Infotainment Display Features: Basic digital instrument cluster with speedometer, odometer, trip meter, and indicator lights (Details on diagnostics in manual). Driver Assistance Braking Assist: N/A (No advanced electronic braking aids expected on this model) Connectivity Connectivity Features: N/A (No modern connectivity features) Maintenance Service Intervals Oil Change Interval: Every 3,000 km or 6 months (Recommended, refer to manual for precise interval) Air Filter Cleaning: Every 1,000 km or annually (Recommended, refer to manual for precise interval) Spark Plug Replacement: Every 6,000 km or 2 years (Recommended, refer to manual for precise interval and type) Fluid Specifications Engine Oil Capacity: Approx. 1.7 Liters (with filter change) (Refer to manual for precise capacity) Coolant Type: Ethylene glycol-based antifreeze coolant (50/50 mix with distilled water recommended, refer to manual for precise specification) Final Drive Oil Type: Specific gear oil or SAE 80W-90 (Refer to manual for precise specification) Known Issues Common Wear Items: CVT belt wear, brake pad wear, suspension bushings, and wheel bearings are common wear items on ATVs of this type. Electrical Gremlins: Corrosion in connectors and intermittent issues can occur, highlighting the importance of the electrical system coverage in the manual. Vehicle History Brand Heritage Manufacturer Origin: Taiwan Model Evolution Release Period:...
Specific gear reduction ratios will be detailed in the manual.
Dimensions
Exterior
Length:
Approx. 1850 mm (Refer to manual for exact specification)
Width:
Approx. 1120 mm (Refer to manual for exact specification)
Height:
Approx. 1060 mm (Refer to manual for exact specification)
Weights
Dry Weight:
Approx. 230 kg (Refer to manual for exact specification)
Fuel Capacity:
Approx. 10.5 Liters (Refer to manual for exact specification)
Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear (Specific piston counts and rotor sizes detailed in manual).
Suspension Type:
Independent front suspension, Swingarm rear suspension (Specific travel and damping details in manual).
Passive Features
Lighting:
Headlights, taillights, brake lights, turn signals (Details on bulb types and electrical diagnostics in manual).
Technology Features
Infotainment
Display Features:
Basic digital instrument cluster with speedometer, odometer, trip meter, and indicator lights (Details on diagnostics in manual).
Driver Assistance
Braking Assist:
N/A (No advanced electronic braking aids expected on this model)
Connectivity
Connectivity Features:
N/A (No modern connectivity features)
Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 km or 6 months (Recommended, refer to manual for precise interval)
Air Filter Cleaning:
Every 1,000 km or annually (Recommended, refer to manual for precise interval)
Spark Plug Replacement:
Every 6,000 km or 2 years (Recommended, refer to manual for precise interval and type)
Fluid Specifications
Engine Oil Capacity:
Approx. 1.7 Liters (with filter change) (Refer to manual for precise capacity)
Coolant Type:
Ethylene glycol-based antifreeze coolant (50/50 mix with distilled water recommended, refer to manual for precise specification)
Final Drive Oil Type:
Specific gear oil or SAE 80W-90 (Refer to manual for precise specification)
Known Issues
Common Wear Items:
CVT belt wear, brake pad wear, suspension bushings, and wheel bearings are common wear items on ATVs of this type.
Electrical Gremlins:
Corrosion in connectors and intermittent issues can occur, highlighting the importance of the electrical system coverage in the manual.
Vehicle History
Brand Heritage
Manufacturer Origin:
Taiwan
Model Evolution
Release Period:
Kymco has a history of producing reliable and performance-oriented ATVs; the KXR 250 was part of their sport ATV lineup.
Awards & Recognition
Recognitions
Brand Awards:
Kymco generally receives positive reviews for its value and performance in the powersports segment, though specific awards for the KXR 250 model are not readily available.