The Kymco Xciting 500 is a high-performance maxi-scooter designed for both comfortable long-distance touring and spirited riding. Introduced in the early 2000s, it positioned itself as a strong contender in a competitive segment, offering a blend of performance and value. Powered by a four-stroke, 497cc engine featuring fuel injection, the Xciting 500 provides ample power and torque for its intended use. Its engineering quality is reflected in its robust construction and the inclusion of features such as dual disc front brakes and a single disc rear brake, with ABS available on certain models to enhance safety. This comprehensive workshop service repair manual provides detailed factory-level diagnostic, repair, and maintenance information for all styles of the Kymco Xciting 500. It is an invaluable resource for both do-it-yourself owners and experienced mechanics, enabling them to perform everything from routine maintenance, such as oil changes and spark plug replacement, to complex repairs and troubleshooting. The manual covers all major systems, including the engine, fuel system, drivetrain, brakes, suspension, and electrical systems, with step-by-step instructions, detailed illustrations, and critical safety warnings to ensure accurate and efficient service. 🏷️ Basic Information Identification Make: Kymco Model: Xciting 500 Codes Product Identifier: Kymco Xciting 500 Workshop Service Repair Manual PDF Download 👋 Introduction Market Position Segment: High-performance maxi-scooter Competitive Analysis Competitors: Yamaha TMAX, Suzuki Burgman, Honda Silver Wing (at the time of its release) Key Features Performance Focus: Designed for comfortable long-distance touring and sporty riding Value Proposition: Provides comprehensive factory-level repair information at an economical cost compared to dealer service Manual Utility Benefit To Owner: Enables owners to perform regular maintenance and complex repairs, extending vehicle life and retaining value Benefit To Mechanic: Serves as a primary reference for accurate diagnostic and repair procedures 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service and repair for Kymco Xciting 500 Style Coverage: All styles covered Page Count Estimated Pages: Hundreds of pages Manual Type Type: Workshop Service Repair Manual Target Audience: Do-it-yourselfer and experienced mechanic Language Language: English Format File Format: PDF Delivery Method: Instant PDF Download 📖 Manual Coverage Systems Covered Engine General: Kymco Xciting 500 General Information Fuel System: Kymco Xciting 500 Fuel system Cooling System: Kymco Xciting 500 Cooling system Engine Top End: Kymco Xciting 500 Engine top end Clutch System: Kymco Xciting 500 Clutch Lubrication System: Kymco Xciting 500 Engine lubrication system Engine Mounting: Kymco Xciting 500 Engine Removal / Installation Drivetrain: Kymco Xciting 500 Crankshaft/ Transmission Wheels And Tires: Kymco Xciting 500 Wheels/Tires Final Drive: Kymco Xciting 500 Final Drive Braking System: Kymco Xciting 500 Brakes Suspension System: Kymco Xciting 500 Suspension Steering System: Kymco Xciting 500 Steering Frame And Chassis: Kymco Xciting 500 Frame Electrical System: Kymco Xciting 500 Electrical System Diagnostic Tools: Troubleshooting and electrical service procedures with detailed wiring diagrams Auxiliary Information: Kymco Xciting 500 Appendix Procedures Included Repair Methodology: Step-by-step instructions based on complete disassembly of the machine Instruction Detail: Detailed substeps expand on repair procedure information Safety Warnings: Notes, cautions, and warnings throughout each chapter pinpoint critical information Procedural Guidance: Numbered instructions guide you through every repair procedure step-by-step Illustration Cross Reference: Bold figure numbers help you quickly match illustrations with instructions Visual Guidance: Detailed illustrations, drawings, and photos guide you through every procedure Detail Enhancement: Enlarged inset helps you identify and examine parts in detail Navigational Aid: Numbered table of contents for fast information retrieval Technical Depth Depth Level: Complete factory level diagnostic, repair, and maintenance information 📊 Manual Specifications File Format Format: PDF Compatibility: Works under all PC-based Windows operating systems and Mac Storage: Saves to hard drive, can be burned to CD-ROM Print Quality Printability: Printable without any restriction Print Options: Print entire manual or only needed pages Binding Type Binding: Digital Download (No physical binding) Paper Type Paper: N/A (Digital) Software Requirements Reader: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, liquid-cooled, 4-valve Displacement: 497 cc Bore X Stroke: Approximately 92.0 mm x 75.0 mm (Specifics may vary, manual provides exact) Compression Ratio: Approximately 10.2:1 (Specifics may vary, manual provides exact) Performance Horsepower: Typically around 38-40 HP (Manual provides exact figures for specific model years) Torque: Typically around 40-42 Nm (Manual provides exact figures for specific model years) Fuel System Fuel Delivery: Fuel Injection (EFI) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Typically around 12.8 liters (Manual provides exact specification) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Optional Optional Transmissions: N/A (CVT is standard) Features Drive System: Belt drive to rear wheel Clutch Type: Automatic centrifugal clutch 📐 Dimensions Exterior Length: Approximately 2,270 mm (Manual provides exact measurements) Width: Approximately 800 mm (Manual provides exact measurements) Height: Approximately 1,400 mm (Manual provides exact measurements) Weights Dry Weight: Approximately 200 kg (Manual provides exact specification) Gross Vehicle Weight Rating: Manual specifies GVWR Load Capacity: Manual specifies...