Manual Coverage
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Systems Covered
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Engine Systems:
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Engine (general specifications, maintenance, repair, overhaul), Fuel System (carburetor, fuel pump, lines), Ignition System (distributor, spark plugs, wiring), Cooling System (radiator, fan, hoses), Lubrication System (oil pump, oil pan, oil filter), Exhaust System (muffler, downpipe, catalytic converter), Timing System (timing gear, crank pulley)
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Powertrain Systems:
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Transmission (gearbox, clutch, transfer case, driveshafts), Clutch System (pressure plate, clutch disc, hydraulic lines), Axles and CV Joints
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Running Gear Systems:
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Suspension (front and rear suspension, shocks, struts, springs), Steering System (steering gear, linkages, steering column), Braking System (hydraulic system, brake pads, rotors, drums, lines), Wheels and Tires (rotation, alignment, replacement)
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Bodywork And Interior:
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Body Work (chassis, panels, doors, hinges, latches), Interior (dashboard, trim, seats, carpeting), Glass and Windows (windshield, regulators, handles), Lighting System (headlights, taillights, interior lights, bulbs), Wiper and Washer System
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Electrical Systems:
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Wiring Harness (engine harness, chassis harness), Sensors (oil pressure sensor, oxygen sensor), Gauges (volt meter, oil pressure gauge), Battery, Alternator, Starter, Relays, Switches, Electrical Diagrams
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Chassis Systems:
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Frame structure, body mounting, jack points, lifting procedures.
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Procedures Included
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Maintenance Procedures:
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Routine Oil Changes, Fluid Changes (transmission, differential, coolant, brake), Tire Rotation and Replacement, Spark Plug Replacement, Air Filter Replacement, Fuel Filter Replacement, Battery Maintenance, Brake Pad/Shoe Replacement, Wiper Blade Replacement, Belt Inspection and Replacement
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Repair Procedures:
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Engine Overhaul (pistons, rings, bearings, crankshaft, camshaft, valve train), Transmission Rebuild, Clutch Replacement, Brake System Repair, Suspension Component Replacement, Steering System Repair, Electrical Component Diagnosis and Replacement, Body Panel Repair and Replacement, Interior Trim Repair
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Troubleshooting:
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Diagnostic procedures for common issues, fault finding for engine, transmission, brakes, electrical systems
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Diagnostic Procedures:
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Includes troubleshooting guides for common starting, running, and electrical issues. The manual likely details diagnostic steps for fuel delivery, ignition timing, and basic electrical circuit testing.
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Technical Depth
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Depth Of Coverage:
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Comprehensive: Covers everything from basic maintenance and fluid checks to full engine and transmission rebuilds, electrical diagnostics, and bodywork repairs. Includes detailed diagrams, torque specifications, and procedural steps suitable for DIY enthusiasts and professional mechanics.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 5,000 - 10,000 km or 6-12 months, depending on operating conditions.
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Transmission Fluid Change:
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Every 30,000 - 60,000 km or 2-3 years.
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Differential Fluid Change:
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Every 30,000 - 60,000 km or 2-3 years.
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Spark Plug Replacement:
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Every 20,000 - 40,000 km.
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Air Filter Replacement:
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Every 15,000 - 30,000 km or as needed based on dust levels.
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Fluid Specifications
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Engine Oil Specification:
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API SG/SH or higher, SAE 10W-30 or 10W-40 recommended (check specific regional recommendations).
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Coolant Specification:
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Ethylene glycol based antifreeze (e.g., Russian GOST 28084-88 or equivalent international standards).
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Brake Fluid Specification:
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DOT 3 or DOT 4.
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Known Issues
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Common Wear Items:
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Clutch wear, suspension bushings, exhaust system components, front wheel bearings, radiator hoses.
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Potential Reliability Concerns:
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Carburetor adjustment issues, electrical gremlins, rust in certain climates, potential for transmission/transfer case linkage wear.
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