Lancia Delta Integrale 8V 16V Evoluzione Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Lancia Model: Delta Integrale Model Variant: 8V, 16V, Evoluzione (Evo 1, Evo 2) Engine Codes: 831A5.000 (8V), 831D.000 (16V), 831E.000 (Evoluzione) Platform: Lancia Tipo 4 👋 Introduction Market Position Market Position: The Lancia Delta Integrale represents a pinnacle of rally-bred homologation specials, celebrated for its performance, distinctive styling, and motorsport pedigree. This manual serves the owners and mechanics of a highly desirable and technically complex vehicle. Competitive Analysis Competitive Analysis: While many enthusiast vehicles have specialized manuals, the Integrale's rally heritage places it in a unique category. This manual is essential for maintaining its performance and addressing the specific engineering nuances that distinguish it from standard road cars. Key Features Key Features: Focus on 4WD system, turbocharged engine, and sophisticated suspension for rally-derived performance. Manual provides detailed insights into these critical areas. 📋 Manual Details Coverage Areas Coverage Years: Covers production years relevant to 8V, 16V, and Evoluzione models (typically 1987-1994, with specific focus on Evoluzione variants). Geographic Coverage: Primarily European market specifications, applicable to global variants of the Delta Integrale. Page Count Page Count: Hundreds of pages (exact count not specified, but stated as 'hundreds'). Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: Likely English, as is common for international manuals. May contain diagrams with minimal text. Format Format: Downloadable PDF File Format File Format: PDF Print Quality Print Quality: Printable pages, allowing for single-page or full manual printing. Binding Type Binding Type: Digital download (not a physical book). Paper Type Paper Type: N/A (digital format). Licensing Usage Rights: Lifetime usage on multiple devices and computers, no expiry. Compatibility Operating Systems: Compatible with all Windows and MAC computers. 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, timing belt/chain, valve train, lubrication system, cooling system. Engine Performance: Turbocharging system, fuel injection system (MPI), ignition system, emissions control systems. Transmission Drivetrain: Manual transmission (5-speed), front differential, rear differential, transfer case, driveshafts, CV joints, viscous coupling (for 4WD system). Suspension: Front suspension (McPherson struts), rear suspension (multi-link independent), shock absorbers, springs, bushings, anti-roll bars. Steering: Power steering system, steering rack, steering column, linkages. Brakes: Front disc brakes (often Brembo), rear disc brakes, hydraulic system, ABS (Anti-lock Braking System), parking brake. Electrical System: Battery, charging system (alternator), starter motor, lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams. Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, fuel pressure regulator. Body And Chassis: Body panels, doors, hood, trunk, interior trim, chassis structure, rust prevention, alignment. Heating Ventilation Air Conditioning: HVAC system components, blower motor, heater core, evaporator, refrigerant system (if applicable). Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake pad/rotor inspection. Troubleshooting: Diagnosis of common problems, fault codes (if applicable), symptom-based troubleshooting guides. Engine Repair: Engine rebuild procedures, cylinder head gasket replacement, piston ring replacement, bearing replacement. Transmission Service: Transmission fluid changes, clutch replacement, gearbox disassembly and reassembly. Brake System Repair: Brake caliper overhaul, brake line replacement, bleeding the brake system, ABS component testing and replacement. Electrical Diagnostics: Tracing electrical faults using wiring diagrams, testing sensors, actuators, and control modules. Turbocharger Service: Turbocharger inspection, rebuild, and replacement procedures, wastegate adjustment. Suspension And Steering Repair: Replacement of control arms, bushings, ball joints, tie rods, steering rack repair. Bodywork And Trim: Panel replacement, door adjustment, interior trim removal and installation. Torque Specifications: Detailed torque values for all critical fasteners. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds. Diagnostics: Advanced diagnostics, including component testing and troubleshooting specific to the Integrale's systems. Illustrations: Hundreds of detailed photos and exploded diagrams to guide repairs. ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4, turbocharged, 16-valve DOHC (for 16V and Evo variants); 8-valve SOHC (for 8V variants). Displacement: 1995 cc (all variants) Bore X Stroke: 84.0 mm x 90.0 mm Compression Ratio: 8.0:1 (8V), 8.1:1 (16V/Evo) Performance Horsepower: 180-200 hp (8V), 200-210 hp (16V), 205-215 hp (Evoluzione) Torque: 250-260 Nm (8V), 290-300 Nm (16V/Evo) Fuel System Fuel Delivery: Bosch L-Jetronic or Motronic fuel injection Fuel Type: Unleaded gasoline (95-98 RON) Ignition System Ignition Type: Distributorless ignition system (DIS) with coil packs on later models. Turbocharger Turbocharger Model: Garrett T3/T4 or similar, water-cooled. Intercooler: Air-to-air front-mounted intercooler. 🔧 Transmission Standard Transmission Type: 5-speed manual transmission Optional Optional Gearbox: N/A (manual transmission was standard) Features Drivetrain: Permanent All-Wheel Drive (4WD) with Torsen center differential and viscous coupling for the rear differential. Gear Ratios: Specific ratios detailed in the manual for each model variant. Fluid Specifications Transmission Fluid Type: GL-4 or GL-5 SAE 75W-90 synthetic gear oil (specific Lancia approval recommended). 📐 Dimensions Exterior Length: Approx. 4040-4050 mm (depending on variant) Width: Approx. 1770-1780 mm (wider fenders on Evo variants) Height: Approx. 1370-1400 mm Weights Curb Weight: Approx. 1250-1300...
The Lancia Delta Integrale represents a pinnacle of rally-bred homologation specials, celebrated for its performance, distinctive styling, and motorsport pedigree. This manual serves the owners and mechanics of a highly desirable and technically complex vehicle.
Competitive Analysis
Competitive Analysis:
While many enthusiast vehicles have specialized manuals, the Integrale's rally heritage places it in a unique category. This manual is essential for maintaining its performance and addressing the specific engineering nuances that distinguish it from standard road cars.
Key Features
Key Features:
Focus on 4WD system, turbocharged engine, and sophisticated suspension for rally-derived performance. Manual provides detailed insights into these critical areas.
📋 Manual Details
Coverage Areas
Coverage Years:
Covers production years relevant to 8V, 16V, and Evoluzione models (typically 1987-1994, with specific focus on Evoluzione variants).
Geographic Coverage:
Primarily European market specifications, applicable to global variants of the Delta Integrale.
Page Count
Page Count:
Hundreds of pages (exact count not specified, but stated as 'hundreds').
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
Likely English, as is common for international manuals. May contain diagrams with minimal text.
Format
Format:
Downloadable PDF
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable pages, allowing for single-page or full manual printing.
Binding Type
Binding Type:
Digital download (not a physical book).
Paper Type
Paper Type:
N/A (digital format).
Licensing
Usage Rights:
Lifetime usage on multiple devices and computers, no expiry.
Hydraulic fluid meeting Fiat specification CS.50001 or an equivalent ATF.
Known Issues
Known Issues:
Rust (especially wheel arches, sills, and floor pans), aging rubber components (hoses, bushings), turbocharger wear, differential viscous coupling failure, potential head gasket issues if overheated.
Common Repairs:
Timing belt replacement, suspension bushing replacement, brake system overhaul, turbocharger rebuild/replacement, rust repair.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Lancia has a rich history in motorsport, particularly rallying, with the Delta Evoluzione being a direct product of this heritage, built to homologate for the World Rally Championship.
Model Evolution
Model Evolution:
Evolved from the standard Lancia Delta, the Integrale became a legendary rally car. The 8V was the first performance version, followed by the 16V with improved engine and chassis. The Evoluzione (Evo 1 and Evo 2) featured wider tracks, revised suspension, more powerful engines, and aggressive bodywork.
The Lancia Delta Integrale dominated the World Rally Championship, securing multiple constructor and driver titles. This manual supports the vehicles that are the road-going counterparts to these successful rally cars.