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2001 Land Rover Discovery 2 Service Repair Manual

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🏷️ Basic Information Identification Make: Land Rover Model: Discovery 2 Year: 2001 Generation Generation: Second Generation (Series II) Codes Chassis Code: LT 👋 Introduction Market Position Segment: Premium Mid-size Luxury SUV Competitive Analysis Key Competitors: Jeep Grand Cherokee, Toyota Land Cruiser, Lexus LX, Mercedes-Benz ML-Class, BMW X5 Key Features Off Road Capability: Renowned for its robust off-road prowess, aided by permanent four-wheel drive, diff locks, and sophisticated suspension systems. Luxury And Comfort: Offers a comfortable and well-appointed interior, characteristic of the Land Rover brand's luxury positioning. Manual Value Value Proposition: Essential resource for owners seeking to maintain and repair their vehicle, providing factory-level information for cost-effective ownership. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Rebuilding, Refurbishing, Restoration Page Count Estimated Page Count: Extensive (specific number not provided, but described as 'highly detailed' and covering all aspects) Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format File Format: PDF Compatibility: WINDOWS and MAC Reader Requirement: Adobe PDF Reader Delivery Method: Instant Digital Download 📖 Manual Coverage Systems Covered Powertrain: V8 Engine, Emission Control (V8), Engine Management System (V8), Cooling System (V8), Manifolds and Exhaust Systems (V8), Clutch (V8), Manual Gearbox (R380), Transfer Box (LT230SE), Automatic Gearbox (ZF 4HP22-24), Propeller Shafts, Rear Axle, Front Axle Chassis And Suspension: Steering, Front Suspension, Rear Suspension, Brakes Electrical And Electronics: Charging and Starting, Lighting, Body Control Unit, Alarm System and Horn, Windows, In-Car Entertainment, Harnesses, Driving Aids, Navigation System, Instruments Body And Interior: Restraint Systems, Doors, Exterior Fittings, Interior Trim Components, Screens, Seats, Sunroof, Chassis and Body Dimensions, Panel Repairs, Body Sealing Materials, Corrosion Prevention and Sealing, Painting, Heating and Ventilation, Air Conditioning, Wipers and Washers Procedures Included Maintenance: Scheduled Maintenance, Fluid Replacements, Lubrication Repair And Rebuild: Component Removal, Installation, Overhaul, Reassembly Diagnostics And Troubleshooting: Step-by-step troubleshooting guides, diagnostic procedures, wiring schematics for fault finding Technical Depth Depth: Comprehensive, covering all repair and maintenance needs from basic servicing to complete rebuilds. Instruction Style: Step-by-step instructions, detailed diagrams, illustrations, and exploded views User Target: Do-it-yourselfers and experienced mechanics 📊 Manual Specifications File Format Quality: High-resolution PDF, printable Print Quality Printability: Yes Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 10H (for 4.0L V8), 12H (for 4.6L V8) Engine Type: Overhead Valve (OHV) V8, Aluminum Block and Heads Performance Displacement 4.0L: 3947 cc (240.8 cu in) Horsepower 4.0L: Approximately 188 hp @ 4750 rpm (specific rating may vary by market/year) Torque 4.0L: Approximately 275 lb-ft @ 3250 rpm (specific rating may vary by market/year) Displacement 4.6L: 4552 cc (277.8 cu in) Horsepower 4.6L: Approximately 217 hp @ 4750 rpm (specific rating may vary by market/year) Torque 4.6L: Approximately 295 lb-ft @ 3000 rpm (specific rating may vary by market/year) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Petrol (Gasoline) Maintenance Spark Plug Type: Refer to manual for specific recommendations (e.g., NGK BPR6ES or equivalent) 🔧 Transmission Standard Transmission Type: ZF 4HP22-24 4-speed Automatic (primarily) Optional Transmission Type Manual: R380 5-speed Manual (less common in some markets) Features Transfer Case: LT230SE, 2-speed with lockable center differential Fluid Specifications Automatic Transmission Fluid: ESR-M2C164-A or equivalent ATF (e.g., Dexron III) Manual Transmission Fluid: API GL-4 75W-90 or 80W-90 gear oil Transfer Case Fluid: API GL-4 75W-90 or 80W-90 gear oil 📐 Dimensions Exterior Length: Approximately 4705 mm (185.2 in) Width: Approximately 1890 mm (74.4 in) Height: Approximately 1946 mm (76.6 in) Wheelbase Wheelbase: Approximately 2540 mm (100.0 in) Weights Curb Weight: Approximately 2050 kg (4519 lbs) - varies by configuration Towing Capacity: Up to 3500 kg (7716 lbs) - check local regulations and hitch rating Tires Standard Tire Size: 235/70R16 (check specific trim and options) Wheels Wheel Bolt Pattern: 5x120 mm Center Bore: 70.1 mm 🛡️ Safety Features Ratings Crash Test Results: Variable and dependent on specific testing bodies and year. Early Discovery 2 models may not have the same safety standards as modern vehicles. Manual will cover SRS system (Airbags) and seatbelt pre-tensioners. Active Features Traction Control: Traction Control System (TCS), often linked with ABS Antilock Brakes: Anti-lock Braking System (ABS) Hill Descent Control: Hill Descent Control (HDC) - standard on many models Passive Features Airbags: Driver and front passenger airbags (SRS) Seatbelts: Front seatbelt pre-tensioners, all occupants equipped with 3-point seatbelts Body Structure Chassis Design: Body-on-frame construction, known for durability and off-road resilience, but with a distinct ladder frame. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player, often with premium speaker systems (e.g., Harman Kardon). Navigation: Optional factory navigation system available on some trims. Driver Assistance Suspension Systems: Optional Self-Levelling Suspension (SLS) and Active Cornering Enhancement (ACE) for improved on-road handling and off-road articulation. Connectivity Diagnostic Port: OBD-II compliant, allowing for scan tool diagnostics. 🔧 Maintenance Service Intervals...
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2001 Land Rover Discovery 2 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Land Rover
Model:
Discovery 2
Year:
2001
Generation
Generation:
Second Generation (Series II)
Codes
Chassis Code:
LT
👋 Introduction
Market Position
Segment:
Premium Mid-size Luxury SUV
Competitive Analysis
Key Competitors:
Jeep Grand Cherokee, Toyota Land Cruiser, Lexus LX, Mercedes-Benz ML-Class, BMW X5
Key Features
Off Road Capability:
Renowned for its robust off-road prowess, aided by permanent four-wheel drive, diff locks, and sophisticated suspension systems.
Luxury And Comfort:
Offers a comfortable and well-appointed interior, characteristic of the Land Rover brand's luxury positioning.
Manual Value
Value Proposition:
Essential resource for owners seeking to maintain and repair their vehicle, providing factory-level information for cost-effective ownership.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Rebuilding, Refurbishing, Restoration
Page Count
Estimated Page Count:
Extensive (specific number not provided, but described as 'highly detailed' and covering all aspects)
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
WINDOWS and MAC
Reader Requirement:
Adobe PDF Reader
Delivery Method:
Instant Digital Download
📖 Manual Coverage
Systems Covered
Powertrain:
V8 Engine, Emission Control (V8), Engine Management System (V8), Cooling System (V8), Manifolds and Exhaust Systems (V8), Clutch (V8), Manual Gearbox (R380), Transfer Box (LT230SE), Automatic Gearbox (ZF 4HP22-24), Propeller Shafts, Rear Axle, Front Axle
Chassis And Suspension:
Steering, Front Suspension, Rear Suspension, Brakes
Electrical And Electronics:
Charging and Starting, Lighting, Body Control Unit, Alarm System and Horn, Windows, In-Car Entertainment, Harnesses, Driving Aids, Navigation System, Instruments
Body And Interior:
Restraint Systems, Doors, Exterior Fittings, Interior Trim Components, Screens, Seats, Sunroof, Chassis and Body Dimensions, Panel Repairs, Body Sealing Materials, Corrosion Prevention and Sealing, Painting, Heating and Ventilation, Air Conditioning, Wipers and Washers
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Replacements, Lubrication
Repair And Rebuild:
Component Removal, Installation, Overhaul, Reassembly
Diagnostics And Troubleshooting:
Step-by-step troubleshooting guides, diagnostic procedures, wiring schematics for fault finding
Technical Depth
Depth:
Comprehensive, covering all repair and maintenance needs from basic servicing to complete rebuilds.
Instruction Style:
Step-by-step instructions, detailed diagrams, illustrations, and exploded views
User Target:
Do-it-yourselfers and experienced mechanics
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, printable
Print Quality
Printability:
Yes
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
10H (for 4.0L V8), 12H (for 4.6L V8)
Engine Type:
Overhead Valve (OHV) V8, Aluminum Block and Heads
Performance
Displacement 4.0L:
3947 cc (240.8 cu in)
Horsepower 4.0L:
Approximately 188 hp @ 4750 rpm (specific rating may vary by market/year)
Torque 4.0L:
Approximately 275 lb-ft @ 3250 rpm (specific rating may vary by market/year)
Displacement 4.6L:
4552 cc (277.8 cu in)
Horsepower 4.6L:
Approximately 217 hp @ 4750 rpm (specific rating may vary by market/year)
Torque 4.6L:
Approximately 295 lb-ft @ 3000 rpm (specific rating may vary by market/year)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Petrol (Gasoline)
Maintenance
Spark Plug Type:
Refer to manual for specific recommendations (e.g., NGK BPR6ES or equivalent)
🔧 Transmission
Standard
Transmission Type:
ZF 4HP22-24 4-speed Automatic (primarily)
Optional
Transmission Type Manual:
R380 5-speed Manual (less common in some markets)
Features
Transfer Case:
LT230SE, 2-speed with lockable center differential
Fluid Specifications
Automatic Transmission Fluid:
ESR-M2C164-A or equivalent ATF (e.g., Dexron III)
Manual Transmission Fluid:
API GL-4 75W-90 or 80W-90 gear oil
Transfer Case Fluid:
API GL-4 75W-90 or 80W-90 gear oil
📐 Dimensions
Exterior
Length:
Approximately 4705 mm (185.2 in)
Width:
Approximately 1890 mm (74.4 in)
Height:
Approximately 1946 mm (76.6 in)
Wheelbase
Wheelbase:
Approximately 2540 mm (100.0 in)
Weights
Curb Weight:
Approximately 2050 kg (4519 lbs) - varies by configuration
Towing Capacity:
Up to 3500 kg (7716 lbs) - check local regulations and hitch rating
Tires
Standard Tire Size:
235/70R16 (check specific trim and options)
Wheels
Wheel Bolt Pattern:
5x120 mm
Center Bore:
70.1 mm
🛡️ Safety Features
Ratings
Crash Test Results:
Variable and dependent on specific testing bodies and year. Early Discovery 2 models may not have the same safety standards as modern vehicles. Manual will cover SRS system (Airbags) and seatbelt pre-tensioners.
Active Features
Traction Control:
Traction Control System (TCS), often linked with ABS
Antilock Brakes:
Anti-lock Braking System (ABS)
Hill Descent Control:
Hill Descent Control (HDC) - standard on many models
Passive Features
Airbags:
Driver and front passenger airbags (SRS)
Seatbelts:
Front seatbelt pre-tensioners, all occupants equipped with 3-point seatbelts
Body Structure
Chassis Design:
Body-on-frame construction, known for durability and off-road resilience, but with a distinct ladder frame.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, often with premium speaker systems (e.g., Harman Kardon).
Navigation:
Optional factory navigation system available on some trims.
Driver Assistance
Suspension Systems:
Optional Self-Levelling Suspension (SLS) and Active Cornering Enhancement (ACE) for improved on-road handling and off-road articulation.
Connectivity
Diagnostic Port:
OBD-II compliant, allowing for scan tool diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 miles or 12 months, whichever comes first (refer to manual for exact specification).
Transmission Fluid Change:
Recommended every 30,000 - 60,000 miles, or as per manual, especially for automatic transmissions.
Coolant Flush:
Typically every 30,000 miles or 2-3 years.
Fluid Specifications
Engine Oil:
API SJ or higher, SAE 4W/40 or 5W/40 synthetic recommended for V8 engines. Capacity approx. 7.7 liters.
Coolant:
Ethylene Glycol based antifreeze with corrosion inhibitors. Capacity approx. 10.7 liters.
Brake Fluid:
DOT 4
Power Steering Fluid:
ESR-M2C134-B or similar ATF
Known Issues
Common Wear Items:
Head gaskets, crankshaft position sensors, Active Cornering Enhancement (ACE) fluid leaks, self-leveling suspension (SLS) air springs, drive shaft universal joints, ABS sensors.
Electrical Issues:
Can be prone to various electrical gremlins due to complexity. Corrosion on wiring harnesses and grounding points.
Engine Specifics
Engine Management System:
P Bosch Motronic 5.2 (or similar) with diagnostic trouble codes (DTCs) accessible via OBD-II.
📚 Vehicle History
Brand Heritage
Brand Focus:
Land Rover has a long history of producing rugged, capable off-road vehicles since 1948.
Model Evolution
Series I To Series Ii:
The Discovery 2 (Series II) evolved from the Discovery Series I, featuring significant updates including a longer wheelbase, a new chassis, updated engines, and the introduction of sophisticated electronic aids like Active Cornering Enhancement (ACE) and self-leveling suspension (SLS).
Production
Production Years:
1998-2004
Manufacturing Location:
Solihull, West Midlands, England
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
Consistently recognized for its off-road capabilities and ruggedness, a hallmark of the Land Rover brand.
Ratings
Reliability Perception:
While capable, often perceived as requiring diligent maintenance. This manual is key to mitigating potential reliability concerns for owners.
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