2002 Land Rover Discovery Series II (L318) Repair Manual

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🏷️ Basic Information Identification Make: Land Rover Model: Discovery Series II Internal Chassis Code: L318 Model Year: 2002 Codes Vin Digit 4 5: 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, AA, AB, AC, AD, AE, AF, AG, AH, AI, AJ, AK, AL, AM, AN, AO, AP, AQ, AR, AS, AT, AU, AV, AW, AX, AY, AZ Vin Digit 10: 2 (2002 Model Year) 👋 Introduction Market Position Vehicle Segment: Premium Mid-Size SUV / Off-Road Vehicle Target Audience: Enthusiasts, off-roaders, families seeking capability and luxury. Competitive Analysis Key Competitors: Jeep Grand Cherokee, Toyota Land Cruiser, Mercedes-Benz ML-Class, BMW X5. Distinguishing Features: Iconic Land Rover off-road prowess, sophisticated Electronic Traction Control (ETC), Active Cornering Enhancement (ACE), Self-Leveling Suspension (SLS). Key Features Manual Utility: Authoritative and specific guidance for technicians and advanced DIYers, ensuring accurate and efficient repairs. Vehicle Strengths: Exceptional off-road capability, robust construction, refined V8 engine, advanced electronic systems for its era. 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z Model Variants Covered: All Discovery Series II (L318) trims and configurations for the 2002 model year. Page Count Estimated Page Count: 1000+ pages (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (likely PDF, common for reproduction) 📖 Manual Coverage Systems Covered Powertrain: Engine (4.0L V8, 4.6L V8), Transmission (automatic & manual), Transfer Case, Drivetrain (axles, driveshafts). Chassis: Suspension (including ACE, SLS), Steering, Brakes (including ABS, DSC), Wheels, Tires. Electrical: Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instrumentation, Audio System, HVAC Controls, Power Accessories (windows, locks, mirrors), Airbag System (SRS), Immobiliser. Body: Exterior panels, doors, windows, roof, interior trim, seats, bumpers. HVAC: Air Conditioning, Heating, Ventilation, Dual Zone Climate Control, EATC (Electronic Automatic Temperature Control). Safety Systems: Anti-lock Braking System (ABS), Dynamic Stability Control (DSC), Hill Descent Control (HDC), Supplemental Restraint System (SRS - Airbags). Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections. Troubleshooting: Diagnostic procedures, fault code interpretation, symptom-based troubleshooting charts. Repair Overhaul: Engine component repair, transmission overhaul, brake caliper replacement, suspension arm replacement, electrical component repair. Diagnostics: OBD-II diagnostics, sensor testing, actuator testing, wiring harness tracing. Specification Data: Torque specifications, clearances, tolerances, electrical resistance values. Special Tools: Identification and usage of specialized tools required for specific repairs. Technical Depth Depth: Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, in-depth electrical diagnostics, and bodywork. Diagnostic Capability: Advanced diagnostic information, including specific test procedures for sensors, actuators, and control modules. Wiring Diagrams: Detailed electrical schematics and wiring diagrams for all vehicle systems. 📊 Manual Specifications File Format Digital Format: PDF (Printable, Searchable) Print Quality Print Quality Expectation: High-resolution scans, clear text and legible diagrams. Binding Type Binding For Physical Copy: N/A (Digital Format), but original manuals were typically coil-bound or hardbound. Paper Type Paper Type For Physical Copy: N/A (Digital Format), but original manuals used durable, often glossy paper. ⚙️ Engine Specifications Primary Engine Engine Code Gasoline: Rover V8 (4.0L and 4.6L variants) Engine Type: Naturally Aspirated V8 (90-degree V) Displacement 4 0L: 3950 cc (241.3 ci) Displacement 4 6L: 4554 cc (278 ci) Performance Horsepower 4 0L: Approx. 188-190 hp @ 4750 rpm Torque 4 0L: Approx. 236-240 lb-ft @ 3250 rpm Horsepower 4 6L: Approx. 217-220 hp @ 4750 rpm Torque 4 6L: Approx. 277-280 lb-ft @ 3250 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPFI) Fuel Type: Unleaded Petrol (Gasoline) Ignition System: Distributorless Ignition System (DIS) with coil-on-plug or coil packs. 🔧 Transmission Standard Standard Transmission: 4-Speed Automatic (e.g., ZF 4HP22) Optional Optional Transmission: 5-Speed Manual (less common, primarily for earlier or specific markets) Features Transfer Case: Permanent Four-Wheel Drive with lockable center differential (via electronic or manual shifter). Transmission Fluid Spec: Dexron III (or equivalent, e.g., Mercon V) - Consult manual for exact specification and capacity. Transfer Case Fluid Spec: LT-2 / TF-82 (or equivalent) - Consult manual for exact specification and capacity. 📐 Dimensions Exterior Length: Approx. 4770 mm (187.8 in) Width: Approx. 1875 mm (73.8 in) Height: Approx. 1948 mm (76.7 in) (including roof rails) Wheelbase: Approx. 2789 mm (109.8 in) Weights Curb Weight: Approx. 2100-2200 kg (4630-4850 lbs) Gross Vehicle Weight Rating Gvw: Approx. 2800-3000 kg (6173-6614 lbs) Towing Capacity: Approx. 3500 kg (7716 lbs) (braked) Wheel Bolt Pattern: 5x120 mm Wheel Size: 16-inch or 18-inch alloy wheels standard on most trims. 🛡️ Safety Features Ratings NHTSA Rating 2002: N/A (Vehicle safety ratings were less standardized in 2002; focus on active/passive features). Active Features Active Safety Systems: ABS, Traction Control...

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Description

🏷️ Basic Information

Identification

Make:

Land Rover

Model:

Discovery Series II

Internal Chassis Code:

Model Year:

Codes

Vin Digit 4 5:

48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, AA, AB, AC, AD, AE, AF, AG, AH, AI, AJ, AK, AL, AM, AN, AO, AP, AQ, AR, AS, AT, AU, AV, AW, AX, AY, AZ

Vin Digit 10:

2 (2002 Model Year)

👋 Introduction

Market Position

Vehicle Segment:

Premium Mid-Size SUV / Off-Road Vehicle

Target Audience:

Enthusiasts, off-roaders, families seeking capability and luxury.

Competitive Analysis

Key Competitors:

Jeep Grand Cherokee, Toyota Land Cruiser, Mercedes-Benz ML-Class, BMW X5.

Distinguishing Features:

Iconic Land Rover off-road prowess, sophisticated Electronic Traction Control (ETC), Active Cornering Enhancement (ACE), Self-Leveling Suspension (SLS).

Key Features

Manual Utility:

Authoritative and specific guidance for technicians and advanced DIYers, ensuring accurate and efficient repairs.

Vehicle Strengths:

Exceptional off-road capability, robust construction, refined V8 engine, advanced electronic systems for its era.

📋 Manual Details

Coverage Areas

Coverage Scope:

All Models & All Repairs A-Z

Model Variants Covered:

All Discovery Series II (L318) trims and configurations for the 2002 model year.

Page Count

Estimated Page Count:

1000+ pages (typical for comprehensive factory service manuals)

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital (likely PDF, common for reproduction)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (4.0L V8, 4.6L V8), Transmission (automatic & manual), Transfer Case, Drivetrain (axles, driveshafts).

Chassis:

Suspension (including ACE, SLS), Steering, Brakes (including ABS, DSC), Wheels, Tires.

Electrical:

Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instrumentation, Audio System, HVAC Controls, Power Accessories (windows, locks, mirrors), Airbag System (SRS), Immobiliser.

Body:

Exterior panels, doors, windows, roof, interior trim, seats, bumpers.

HVAC:

Air Conditioning, Heating, Ventilation, Dual Zone Climate Control, EATC (Electronic Automatic Temperature Control).

Safety Systems:

Anti-lock Braking System (ABS), Dynamic Stability Control (DSC), Hill Descent Control (HDC), Supplemental Restraint System (SRS - Airbags).

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections.

Troubleshooting:

Diagnostic procedures, fault code interpretation, symptom-based troubleshooting charts.

Repair Overhaul:

Engine component repair, transmission overhaul, brake caliper replacement, suspension arm replacement, electrical component repair.

Diagnostics:

OBD-II diagnostics, sensor testing, actuator testing, wiring harness tracing.

Specification Data:

Torque specifications, clearances, tolerances, electrical resistance values.

Special Tools:

Identification and usage of specialized tools required for specific repairs.

Technical Depth

Depth:

Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, in-depth electrical diagnostics, and bodywork.

Diagnostic Capability:

Advanced diagnostic information, including specific test procedures for sensors, actuators, and control modules.

Wiring Diagrams:

Detailed electrical schematics and wiring diagrams for all vehicle systems.

📊 Manual Specifications

File Format

Digital Format:

PDF (Printable, Searchable)

Print Quality

Print Quality Expectation:

High-resolution scans, clear text and legible diagrams.

Binding Type

Binding For Physical Copy:

N/A (Digital Format), but original manuals were typically coil-bound or hardbound.

Paper Type

Paper Type For Physical Copy:

N/A (Digital Format), but original manuals used durable, often glossy paper.

⚙️ Engine Specifications

Primary Engine

Engine Code Gasoline:

Rover V8 (4.0L and 4.6L variants)

Engine Type:

Naturally Aspirated V8 (90-degree V)

Displacement 4 0L:

3950 cc (241.3 ci)

Displacement 4 6L:

4554 cc (278 ci)

Performance

Horsepower 4 0L:

Approx. 188-190 hp @ 4750 rpm

Torque 4 0L:

Approx. 236-240 lb-ft @ 3250 rpm

Horsepower 4 6L:

Approx. 217-220 hp @ 4750 rpm

Torque 4 6L:

Approx. 277-280 lb-ft @ 3250 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPFI)

Fuel Type:

Unleaded Petrol (Gasoline)

Ignition System:

Distributorless Ignition System (DIS) with coil-on-plug or coil packs.

🔧 Transmission

Standard

Standard Transmission:

4-Speed Automatic (e.g., ZF 4HP22)

Optional

Optional Transmission:

5-Speed Manual (less common, primarily for earlier or specific markets)

Features

Transfer Case:

Permanent Four-Wheel Drive with lockable center differential (via electronic or manual shifter).

Transmission Fluid Spec:

Dexron III (or equivalent, e.g., Mercon V) - Consult manual for exact specification and capacity.

Transfer Case Fluid Spec:

LT-2 / TF-82 (or equivalent) - Consult manual for exact specification and capacity.

📐 Dimensions

Exterior

Length:

Approx. 4770 mm (187.8 in)

Width:

Approx. 1875 mm (73.8 in)

Height:

Approx. 1948 mm (76.7 in) (including roof rails)

Wheelbase:

Approx. 2789 mm (109.8 in)

Weights

Curb Weight:

Approx. 2100-2200 kg (4630-4850 lbs)

Gross Vehicle Weight Rating Gvw:

Approx. 2800-3000 kg (6173-6614 lbs)

Towing Capacity:

Approx. 3500 kg (7716 lbs) (braked)

Wheel Bolt Pattern:

5x120 mm

Wheel Size:

16-inch or 18-inch alloy wheels standard on most trims.

🛡️ Safety Features

Ratings

NHTSA Rating 2002:

N/A (Vehicle safety ratings were less standardized in 2002; focus on active/passive features).

Active Features

Active Safety Systems:

ABS, Traction Control (ETC), Hill Descent Control (HDC), Active Cornering Enhancement (ACE - optional/standard on some trims).

Passive Features

Passive Safety Features:

Driver and front passenger airbags, side impact beams, front and rear crumple zones.

Seat Belts:

Three-point seatbelts with pretensioners for front occupants; three-point belts for rear occupants.

💡 Technology Features

Infotainment

Infotainment System:

Factory fitted audio system (cassette/CD player), optional premium sound systems. Basic display for climate control and vehicle settings.

Driver Assistance

Driver Assistance Features:

Cruise Control, Hill Descent Control (HDC), ABS, optional Electronic Traction Control (ETC) and Dynamic Stability Control (DSC).

Connectivity

Connectivity Options:

Limited by era; typically no integrated Bluetooth or USB ports as standard. Aftermarket solutions are common.

Advanced Systems

Ace System:

Active Cornering Enhancement (ACE) utilizes hydraulic actuators to reduce body roll during cornering. Requires specific hydraulic fluid and diagnostic tools.

Sls System:

Self-Levelling Suspension (SLS) uses air springs at the rear to maintain ride height, especially under load. Requires specialized air compressors and diagnostic checks.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 7,500 miles or 12 months, whichever comes first. Consult manual for exact recommendation.

Major Service Intervals:

Includes spark plug replacement, timing belt inspection/replacement (if applicable to engine variant, though V8s typically use chains), coolant flush, brake fluid flush. Intervals vary, e.g., 30,000-60,000 miles. Consult manual.

Fluid Specifications

Engine Oil Spec:

SAE 10W-40 or 10W-30, API SJ/SL certified. Consult manual for specific viscosity and API rating.

Coolant Spec:

OAT (Organic Acid Technology) type, ethylene glycol based. Land Rover's specific coolant or compatible equivalent. Typically a long-life coolant. Consult manual for capacity and type.

Brake Fluid Spec:

DOT 4

Power Steering Fluid Spec:

ATF Dexron III (or equivalent). Consult manual for exact type and capacity.

Known Issues

Common Wear Items:

Slightly higher likelihood of issues with the ACE system hydraulic lines, SLS air springs, head gasket sealing, driveshaft center bearing, and general aging of rubber components (bushings, hoses).

Engine Management:

Potential for coil pack failure, MAF sensor issues, and O2 sensor degradation.

Body Integrity:

Check for rust, particularly on the chassis, wheel arches, and door sills. Door seals and window seals can degrade.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Land Rover has a long history of producing rugged, go-anywhere off-road vehicles dating back to the Land Rover Series I in 1948.

Model Evolution

Discovery Series Ii Introduction:

The Series II (L318) was launched in 1998 as a significant evolution of the original Discovery I, featuring a new chassis, body, and updated powertrains.

2002 Model Year Updates:

Specific updates for 2002 may include minor interior trim changes, ECU revisions, and potentially some recalibrations of the ACE or SLS systems. Consult the manual for exact changes.

Production

Production Years L318:

1998-2004

Manufacturing Plant:

Solihull, United Kingdom

🏆 Awards & Recognition

Recognitions

Off Road Acclaim:

Consistently recognized for its off-road capability and unique blend of luxury and utility.

Editorial Reviews:

Period reviews often highlighted its robust build and versatility, though sometimes criticized for complexity and reliability compared to some Japanese rivals.