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Linde Electric Forklift 336-03 series: E25 E30 E25/600 E30/600 Operating Manual (User Manual)

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🏷️ Basic Information Identification Make: Linde Model: Electric Forklift Truck 336-03 Series Covered Models: • E25/600-03S • E25-03S • E30/600-03S • E30-03S Series Designation: 336-03 Product Type: Operating Manual (User Manual) Vehicle Class: Electric Counterbalance Forklift Truck Model Variants: Distinguishes between E25/E30 and E25/600-E30/600 models, indicating variations in load center or other specifications. Codes Series Code: 336-03 👋 Introduction Market Position Market Position: Linde forklifts are recognized for their robust engineering, energy efficiency, and operator comfort, positioning them as premium solutions in the material handling industry. Competitive Analysis Competitive Analysis: Competes with other major electric forklift manufacturers like Toyota, Hyster, Yale, and Crown. Differentiates through advanced AC drive technology, ergonomic design, and comprehensive control systems. Key Features Key Features: • AC drive and lift technology for efficiency and reduced maintenance • Integrated control systems for smooth operation • Ergonomic operator station design • Advanced battery management systems • Robust construction for demanding environments • Detailed troubleshooting and maintenance guidance Purpose Purpose: To provide comprehensive guidance for the safe and efficient operation, maintenance, and basic troubleshooting of the Linde Electric Forklift Truck 336-03 series. Target Audience Target Audience: Forklift operators, maintenance technicians, service engineers, and fleet managers responsible for the upkeep and operation of Linde E25, E30, E25/600, E30/600 trucks. Value Proposition Value Proposition: This manual offers essential knowledge for maximizing the uptime, efficiency, and safety of Linde electric forklifts, reducing reliance on external service support for routine tasks. Brand Reputation Brand Reputation: Linde is synonymous with quality, reliability, and innovative engineering in the material handling sector. 📋 Manual Details Coverage Areas Coverage Areas: • Description of truck components • Technical Data • Noise Emission Values • Human Body Vibration Data • Technical Description (Drive, Steering, Hydraulic System, Brakes, Electrical System) • General Truck View • Controls and Indicators (Instrument Cluster, Hour Meter, Battery Discharge Indicator) • Beginning Operation (Safety Rules, Fluid Handling, Inspections, Running-in, Daily Checks) • Battery Management (Charging, Checking, Changing) • Driver's Seat and Controls Adjustment • Emergency Stop Procedures • Operation (Driving Forward/Reverse, Steering, Braking, Mast and Attachment Control, Lighting, Wipers, Heater, Truck Data Management) • Loading and Unloading Procedures • Transport and Hoisting • Wheel Changing • Mast Removal • Towing Instructions • Manual Tilting and Lowering • Maintenance (Service Intervals, specific Checks, Cleaning, Lubrication, Filter Replacement, Fluid Changes) • Troubleshooting Guide • Electrical Circuit Diagrams (Standard and Optional Equipment) • Hydraulic Circuit Diagram Page Count Page Count: 104 Manual Type Manual Type: Original Illustrated Factory Operating and Maintenance Instructions Language Language: English Format Format: PDF Download Completeness Completeness: Original Factory Operating and Maintenance Instructions, indicating a high level of detail and comprehensiveness for operation and upkeep. Source Source: Original Factory Documentation Illustration Quality Illustration Quality: High quality illustrated factory instructions with clear images. Format Features Format Features: PDF download format allows for easy access, printing of specific sections, and digital storage. 📖 Manual Coverage Systems Covered Systems Covered: • Drive System (Electric Motors, Wheel Drives) • Steering System (Steer Axle, Control) • Hydraulic System (Pump, Cylinders, Hoses, Oil Tank, Filters) • Braking System (Service Brake, Regenerative Brake, Handbrake) • Electrical System (Battery, Motors, Control Units, Fuses, Lighting, Wiring Diagrams) • Mast and Fork System (Lifting, Tilting, Chains, Forks) • Attachments (Sideshift, Clamp - operation and capacity ratings) • Operator Controls and Instrumentation • Chassis and Frame • Overhead Guard System Procedures Included Procedures Included: • Pre-operation checks • Daily checks and servicing • Battery charging and maintenance • Battery changing procedures • Operator seat and control adjustments • Safe truck operation • Load handling techniques • Transporting and hoisting procedures • Wheel replacement • Mast securing and manual lowering • Towing procedures • Routine maintenance tasks (lubrication, cleaning, tightening) • Periodic inspections and service intervals • Filter replacement (suction, pressure, breather) • Fluid level checks and changes (hydraulic oil, wheel drive oil) • Brake system checks and adjustments • Electrical system checks (fuses, connections) • Troubleshooting common malfunctions • Fuse replacement procedures Technical Depth Technical Depth: Comprehensive, covering operation, maintenance, troubleshooting, and detailed technical specifications. Includes electrical and hydraulic circuit diagrams for in-depth understanding and repair. Technical Depth Detail: Covers from basic operator safety and daily checks to detailed maintenance schedules, fluid recommendations, troubleshooting, and electrical/hydraulic system schematics, enabling both operators and technicians to work with the truck effectively. Diagnostics Diagnostics: Includes a 'Troubleshooting guide' that assists in identifying and resolving common operational problems. Safety Procedures Safety Procedures: Extensive coverage of safety rules, safety information, periodic safety inspections, residual risks, and guidelines for operating industrial trucks in plant areas. Electrical Diagrams Electrical Diagrams: Includes 'Electric circuit diagram (standard equipment)' and 'Electric circuit diagram (options)' for troubleshooting and understanding the electrical system. Hydraulic Diagrams Hydraulic Diagrams: Includes a comprehensive 'Hydraulic circuit diagram' for understanding fluid flow and component interaction within the hydraulic system. Attachment Operation Attachment...
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Linde Electric Forklift 336-03 series: E25 E30 E25/600 E30/600 Operating Manual (User Manual)
🏷️ Basic Information
Identification
Make:
Linde
Model:
Electric Forklift Truck 336-03 Series
Covered Models:
• E25/600-03S
• E25-03S
• E30/600-03S
• E30-03S
Series Designation:
336-03
Product Type:
Operating Manual (User Manual)
Vehicle Class:
Electric Counterbalance Forklift Truck
Model Variants:
Distinguishes between E25/E30 and E25/600-E30/600 models, indicating variations in load center or other specifications.
Codes
Series Code:
336-03
👋 Introduction
Market Position
Market Position:
Linde forklifts are recognized for their robust engineering, energy efficiency, and operator comfort, positioning them as premium solutions in the material handling industry.
Competitive Analysis
Competitive Analysis:
Competes with other major electric forklift manufacturers like Toyota, Hyster, Yale, and Crown. Differentiates through advanced AC drive technology, ergonomic design, and comprehensive control systems.
Key Features
Key Features:
• AC drive and lift technology for efficiency and reduced maintenance
• Integrated control systems for smooth operation
• Ergonomic operator station design
• Advanced battery management systems
• Robust construction for demanding environments
• Detailed troubleshooting and maintenance guidance
Purpose
Purpose:
To provide comprehensive guidance for the safe and efficient operation, maintenance, and basic troubleshooting of the Linde Electric Forklift Truck 336-03 series.
Target Audience
Target Audience:
Forklift operators, maintenance technicians, service engineers, and fleet managers responsible for the upkeep and operation of Linde E25, E30, E25/600, E30/600 trucks.
Value Proposition
Value Proposition:
This manual offers essential knowledge for maximizing the uptime, efficiency, and safety of Linde electric forklifts, reducing reliance on external service support for routine tasks.
Brand Reputation
Brand Reputation:
Linde is synonymous with quality, reliability, and innovative engineering in the material handling sector.
📋 Manual Details
Coverage Areas
Coverage Areas:
• Description of truck components
• Technical Data
• Noise Emission Values
• Human Body Vibration Data
• Technical Description (Drive, Steering, Hydraulic System, Brakes, Electrical System)
• General Truck View
• Controls and Indicators (Instrument Cluster, Hour Meter, Battery Discharge Indicator)
• Beginning Operation (Safety Rules, Fluid Handling, Inspections, Running-in, Daily Checks)
• Battery Management (Charging, Checking, Changing)
• Driver's Seat and Controls Adjustment
• Emergency Stop Procedures
• Operation (Driving Forward/Reverse, Steering, Braking, Mast and Attachment Control, Lighting, Wipers, Heater, Truck Data Management)
• Loading and Unloading Procedures
• Transport and Hoisting
• Wheel Changing
• Mast Removal
• Towing Instructions
• Manual Tilting and Lowering
• Maintenance (Service Intervals, specific Checks, Cleaning, Lubrication, Filter Replacement, Fluid Changes)
• Troubleshooting Guide
• Electrical Circuit Diagrams (Standard and Optional Equipment)
• Hydraulic Circuit Diagram
Page Count
Page Count:
104
Manual Type
Manual Type:
Original Illustrated Factory Operating and Maintenance Instructions
Language
Language:
English
Format
Format:
PDF Download
Completeness
Completeness:
Original Factory Operating and Maintenance Instructions, indicating a high level of detail and comprehensiveness for operation and upkeep.
Source
Source:
Original Factory Documentation
Illustration Quality
Illustration Quality:
High quality illustrated factory instructions with clear images.
Format Features
Format Features:
PDF download format allows for easy access, printing of specific sections, and digital storage.
📖 Manual Coverage
Systems Covered
Systems Covered:
• Drive System (Electric Motors, Wheel Drives)
• Steering System (Steer Axle, Control)
• Hydraulic System (Pump, Cylinders, Hoses, Oil Tank, Filters)
• Braking System (Service Brake, Regenerative Brake, Handbrake)
• Electrical System (Battery, Motors, Control Units, Fuses, Lighting, Wiring Diagrams)
• Mast and Fork System (Lifting, Tilting, Chains, Forks)
• Attachments (Sideshift, Clamp - operation and capacity ratings)
• Operator Controls and Instrumentation
• Chassis and Frame
• Overhead Guard System
Procedures Included
Procedures Included:
• Pre-operation checks
• Daily checks and servicing
• Battery charging and maintenance
• Battery changing procedures
• Operator seat and control adjustments
• Safe truck operation
• Load handling techniques
• Transporting and hoisting procedures
• Wheel replacement
• Mast securing and manual lowering
• Towing procedures
• Routine maintenance tasks (lubrication, cleaning, tightening)
• Periodic inspections and service intervals
• Filter replacement (suction, pressure, breather)
• Fluid level checks and changes (hydraulic oil, wheel drive oil)
• Brake system checks and adjustments
• Electrical system checks (fuses, connections)
• Troubleshooting common malfunctions
• Fuse replacement procedures
Technical Depth
Technical Depth:
Comprehensive, covering operation, maintenance, troubleshooting, and detailed technical specifications. Includes electrical and hydraulic circuit diagrams for in-depth understanding and repair.
Technical Depth Detail:
Covers from basic operator safety and daily checks to detailed maintenance schedules, fluid recommendations, troubleshooting, and electrical/hydraulic system schematics, enabling both operators and technicians to work with the truck effectively.
Diagnostics
Diagnostics:
Includes a 'Troubleshooting guide' that assists in identifying and resolving common operational problems.
Safety Procedures
Safety Procedures:
Extensive coverage of safety rules, safety information, periodic safety inspections, residual risks, and guidelines for operating industrial trucks in plant areas.
Electrical Diagrams
Electrical Diagrams:
Includes 'Electric circuit diagram (standard equipment)' and 'Electric circuit diagram (options)' for troubleshooting and understanding the electrical system.
Hydraulic Diagrams
Hydraulic Diagrams:
Includes a comprehensive 'Hydraulic circuit diagram' for understanding fluid flow and component interaction within the hydraulic system.
Attachment Operation
Attachment Operation:
Covers operation of common attachments like sideshift and clamp, including additional capacity rating plates for attachments with clamped or fixed loads.
Mast Operations
Mast Operations:
Detailed procedures for raising, lowering, and tilting the mast, including securing raised masts of standard, duplex, and triplex types.
Vehicle Transport
Vehicle Transport:
Provides instructions for transporting the truck on a lorry or low-bed trailer, as well as hoisting procedures using cranes or eyebolts.
Safety Documentation
Safety Documentation:
Dedicated sections on 'Safety Rules' and 'Safety Information' are prominent, emphasizing the manual's commitment to safe work practices.
Emergency Procedures
Emergency Procedures:
Covers emergency stop button operation, forced opening of the overhead guard, manual mast tilting, and manual fork lowering.
Troubleshooting Scope
Troubleshooting Scope:
The troubleshooting guide aims to help identify causes and solutions for operational malfunctions, potentially covering electrical, hydraulic, and mechanical issues.
Operator Interface
Operator Interface:
Detailed explanation of controls and indicators, including the composite instrument, battery discharge indicator, and various operational levers and buttons.
Brake System Coverage
Brake System Coverage:
Describes the operation of service brake, regenerative brake, and handbrake, with maintenance checks for brake linings and levers.
Battery Management Depth
Battery Management Depth:
Covers checking battery charge, condition, electrolyte level, specific gravity, charging procedures, and safe battery change operations.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High quality with illustrated diagrams and circuit schematics.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Content Type
Content Type:
Illustrated factory instructions with high-quality images, circuit diagrams, and step-by-step procedures.
Searchability
Searchability:
PDF format typically allows for text searching of keywords, aiding in quick information retrieval.
Technical Data Inclusion
Technical Data Inclusion:
Comprehensive 'Technical Data' section is present, detailing specifications relevant to operation and maintenance.
⚙️ Engine Specifications
Primary Engine
Primary Engine:
Electric AC Drive Motors
Performance
Performance:
Specific power output varies by model (E25, E30), offering efficient power delivery for lifting and travel operations. Features regenerative braking to recapture energy.
Fuel System
Fuel System:
Battery electric. The manual details battery checking, charging, and replacement procedures.
Voltage
Voltage:
Operational voltage depends on battery configuration, typically 48V or 80V for this class of forklift, as detailed in technical data.
Energy Efficiency
Energy Efficiency:
AC drive technology is highlighted for its efficiency, contributing to extended battery life and reduced operating costs.
Motor Types
Motor Types:
AC traction motors and AC lift motors are standard, offering efficiency and performance benefits.
🔧 Transmission
Standard
Standard:
AC traction motors with electronic control, providing variable speed and precise maneuverability. No traditional transmission gears; direct drive or reduction gearing.
Optional
Optional:
N/A (Standard AC Drive is a core feature)
Features
Features:
• Regenerative braking
• Smooth acceleration and deceleration
• High torque for load starting
• Electronic speed control
📐 Dimensions
Exterior
Exterior:
Specific dimensions (e.g., overall length, width, mast height) are detailed in the 'Technical Data' section of the manual for each model variant (E25, E30, with/without 600mm load center).
Overall Width:
Width specifications for each model variant are detailed in the 'Technical Data' section.
Interior
Interior:
Focuses on operator compartment ergonomics, seat adjustment, and control layout as detailed in 'Controls and Indicators' and 'Beginning Operation'.
Weights
Weights:
Service weight and load capacity information (rated load) are provided in the 'Technical Data' section for each specific model.
Lifting Capacity:
Rated load capacities for E25 (2500 kg) and E30 (3000 kg) models are implicitly covered in technical data, influenced by load center.
Battery Weight:
While specific battery weights are not listed, the manual covers battery removal with a crane, indicating they are significant and require proper lifting equipment.
Load Center
Load Center:
Models E25/600 and E30/600 specify a 600mm load center, influencing load capacity and stability characteristics detailed in the manual.
🛡️ Safety Features
Ratings
Ratings:
The manual emphasizes adherence to industrial truck safety standards and provides specific safety rules and information for operation, maintenance, and handling.
Active Features
Active Features:
• Emergency stop button
• Seat belt
• Horn
• Lighting (front/rear work lights, directional indicators, hazard warning)
• Regenerative braking for controlled deceleration
• Audible alarms (likely, though not explicitly listed as a feature title)
Passive Features
Passive Features:
• Overhead guard
• Stable chassis design
• Operator seat safety
• Secure battery compartment
💡 Technology Features
Infotainment
Infotainment:
Not applicable to industrial forklifts; focus is on operational controls and diagnostics.
Driver Assistance
Driver Assistance:
Features include precise AC motor control for smooth operation and potential for advanced telematics/data acquisition (Truck Data Management - LFM).
Connectivity
Connectivity:
Truck Data Management (LFM) system for data acquisition, potentially via RFID chip or magnetic strip card, allowing for operational monitoring and diagnostics.
Control Systems
Control Systems:
Details the operation of the central control lever (joystick) for mast and attachments, and the single-pedal drive model.
Instrumentation
Instrumentation:
Details the 'Composite Instrument' which likely includes displays for speed, battery status, operational hours, and warning indicators.
🔧 Maintenance
Service Intervals
Service Intervals:
• First 50 hours of operation (inspection and maintenance)
• Every 500 to 1000 hours or Annually (inspection and maintenance)
• Every 3000 hours or Every 2 years (major service, fluid/filter changes)
Fluid Specifications
Fluid Specifications:
• Hydraulic Oil (specific grade TBD from manual, likely ISO VG 32 or 46)
• Bio Hydraulic Oil (alternative option)
• Gear Oil (for wheel drives, specific grade TBD)
• Lubricating Grease (specific type for chassis and mast pivots)
• Battery Grease
• Chain Spray
• Vaseline
Known Issues
Known Issues:
The manual's troubleshooting section addresses common issues, which may include battery charge problems, hydraulic system leaks, control system malfunctions, and wear on brake components. Specific part numbers for common replacement items like fuses are provided.
Lubricant Recommendations
Lubricant Recommendations:
The manual provides specific lubricant recommendations for various components, including hydraulic oil, gear oil for wheel drives, and greases for pivots and bearings, ensuring proper lubrication for longevity and performance.
Service Chart
Service Chart:
An 'Inspection and Maintenance Chart' is included, detailing tasks to be performed at specific operating hour intervals or time periods.
Filter Replacement
Filter Replacement:
Procedures and intervals for replacing breather filters, suction filters, and pressure filters for the hydraulic system are provided.
Cleaning
Cleaning:
Detailed instructions for cleaning the lift truck, lift chains, electrical heater, and other components are included.
Component Checks
Component Checks:
Includes checks for seat belt, tires, hydraulic oil tank security, wheel nuts tightness, mast fastening bolts, control unit function, electric motors, and cabling connections.
Work Intervals
Work Intervals:
Maintenance tasks are categorized by intervals such as 'after the first 50 hours', '500 to 1000 hours or annually', and '3000 hours or every 2 years'.
Tire Maintenance
Tire Maintenance:
Includes checking tyre inflation pressure and checking tyres for damage and foreign objects.
Electrical Component Checks
Electrical Component Checks:
Guidance on checking, renewing fuses (automotive, main circuit, options), and checking electric cables, connectors, and connections for condition and tightness.
System Checks
System Checks:
Includes checks for the braking system, working and steering hydraulics for leaks, and the security of various components like counterweights, motors, chassis, and overhead guards.
Lubrication Points
Lubrication Points:
Specific lubrication points include steer axle, mast and tilt cylinder bearings, overhead guard pivots, and other pivots and joints throughout the truck.
Hydraulic Oil Management
Hydraulic Oil Management:
Includes procedures for checking the hydraulic oil level and recommendations for renewing the hydraulic oil at specified intervals.
Chain Maintenance
Chain Maintenance:
Covers cleaning and spraying the lift chain for proper maintenance and longevity.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Linde Material Handling is a globally recognized leader in the design and manufacture of forklifts and warehouse equipment, known for innovation and quality since the mid-20th century.
Model Evolution
Model Evolution:
The 336-03 series represents a generation of Linde's electric counterbalanced forklift trucks, featuring advancements in AC technology, control systems, and energy efficiency compared to earlier models.
Production
Production:
Specific production dates are not provided, but the '03' in the series designation typically indicates a manufacturing period or revision. Linde products are manufactured globally.
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