Basic Information Identification Make: Linde Model Series: 387 Explosive Protected Series Covered Models: E25, E25L, E30, E30L, E35L Vehicle Type: Electric Forklift Truck Explosion Protection Designation: EX Series Introduction Market Position Segment: Industrial electric forklifts, specifically designed for explosive protected environments. Manufacturer Reputation: Linde is recognized for robust engineering and reliable material handling equipment. Key Features Explosion Protection: Series is explicitly designed and certified for operation in potentially explosive atmospheres (EX Series). Application Focus: Suitable for environments requiring stringent safety standards, such as chemical plants, refineries, or facilities handling flammable materials. Intended Use Emphasis: Manual details 'Intended use' and 'Impermissible use' to ensure safe and correct operation. Dual Pedal Operation: Distinct instruction for both dual-pedal and single-pedal driving operation. Console Operation: Detailed explanation of operating devices and switch panels. Manual Details Coverage Areas Primary Focus: Operation and Maintenance Page Count Number Of Pages: 196 Manual Type Type: Operating Manual / User Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Powertrain And Drive: Electric drive system, planetary transmission, drive axle Lifting And Tilting: Lift mast, hydraulic system, tilt cylinder, load forks, lift mast chains Electrical And Electronic: Battery system, charging, main contactor, power electronics, display unit, wiring diagrams, circuit diagrams Operator Controls And Interface: Operating devices, steering column, driver's seat, display unit, switch panel, joystick controls (central and single lever), pedals Braking System: Brake system operation and checks Chassis And Bodywork: Chassis frame, bodywork, wheel fastenings, combined axle, drive axle heat sinks Auxiliary Equipment: Hydraulic system, auxiliary hydraulics, windscreen wipers, washer system, sideshift, fork positioner, fork arm adjustment device Procedures Included Pre Operation Checks: Pre-shift checks, initial commissioning checks Operational Guidance: Driving (dual-pedal and single-pedal), steering, load handling (pickup, transport, setting down), parking, towing, transportation Routine Maintenance: Scheduled inspections and maintenance at 50, 500, 1000, and 2000-hour intervals Fluid Management: Checking and changing planetary transmission oil, hydraulic oil, washer fluid Component Maintenance: Checking gearbox oil level, cleaning and lubricating bearing points, tyre checks, brake system checks, battery charging and replacement, hydraulic filter replacement Troubleshooting And Self Help: Malfunctions during operation, fuse identification, diagnostic connector usage, towing procedures, shutdown procedures Special Equipment Handling: Instructions for attachments, sideshift, fork positioner, fork arm adjustment devices Load Handling Procedures: Detailed steps for picking up, driving with, and setting down loads, including adjustments like fork arm distance. Technical Depth Level Of Detail: Comprehensive, covering operation, basic maintenance, scheduled servicing, and troubleshooting. Includes high-quality illustrated instructions and circuit diagrams. Repair Scope: While primarily an operating and maintenance manual, the inclusion of circuit diagrams and detailed component checks suggests it can guide basic troubleshooting and component-level maintenance. Manual Specifications File Format Type: PDF Download Print Quality Image Resolution: High quality illustrated images Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Features Diagrams: Circuit diagrams included Engine Specifications Primary Engine Type: Electric Motor Power Source Power Source: Battery (specific capacity/voltage not detailed in product info) Performance Details: Specific motor power (kW) and torque figures are typically found in the 'Technical Data' section of the manual. Fuel System System: N/A (Electric Vehicle) Transmission Standard Type: Automatic (typically hydrostatic or electric drive with reduction gears) Features Drive Modes: Dual-pedal and single-pedal operation modes are described. Maintenance Fluid Checks: Planetary transmission oil level check and oil change procedures are detailed. Dimensions Weights Gross Vehicle Weight: Varies by model (E25, E30, E35). Specifics in 'Technical Data'. Component Weights: Specific component weights are typically found in detailed technical specifications within the manual. Load Capacity Capacity Range: 2500 kg (E25) to 3500 kg (E35L). Detailed load capacity diagrams are available. Lift Mast Mast Types: Manual covers lift mast data and adjustments. Safety Features Ratings Explosion Protection: Certified for operation in explosive atmospheres (EX). Active Features Emergency Stop: Emergency OFF switch is a covered feature. Speed Control: Driving speed reduction via a switch is mentioned. Horn: Operation of the horn is covered in the 'Operation' section. Passive Features Operator Protection: Seat belt, emergency exit with rear window, stability information, and tip-over procedures are covered. General Regulations Guidance: Dedicated 'Safety' section with 'Safety regulations', 'Residual risks', and 'Regulations'. Technology Features Operator Interface Display Unit: Information on operating the display unit, including setting time and resetting the display, is present. Driver Assistance Steering Display: Steering angle display is mentioned as special equipment. Powertrain Management Acceleration Adjustment: Adjustment of the accelerator is covered in the maintenance section. Maintenance Service Intervals Scheduled Maintenance: Detailed service plans for 50 hours (3 months), 500 hours (6 months), 1000 hours (1 year), and 2000 hours (2 years). Fluid Specifications Consumables: Recommendations for consumables, including hydraulic oil, planetary transmission oil, and chain spray, are provided. Hydraulic System: Specific hydraulic oil requirements and procedures for checking and changing are provided. Known Issues Troubleshooting: The manual includes a 'Self-help' section addressing 'Malfunctions during operation' and lists common...
Instructions for attachments, sideshift, fork positioner, fork arm adjustment devices
Load Handling Procedures:
Detailed steps for picking up, driving with, and setting down loads, including adjustments like fork arm distance.
Technical Depth
Level Of Detail:
Comprehensive, covering operation, basic maintenance, scheduled servicing, and troubleshooting. Includes high-quality illustrated instructions and circuit diagrams.
Repair Scope:
While primarily an operating and maintenance manual, the inclusion of circuit diagrams and detailed component checks suggests it can guide basic troubleshooting and component-level maintenance.
Manual Specifications
File Format
Type:
PDF Download
Print Quality
Image Resolution:
High quality illustrated images
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Features
Diagrams:
Circuit diagrams included
Engine Specifications
Primary Engine
Type:
Electric Motor
Power Source
Power Source:
Battery (specific capacity/voltage not detailed in product info)
Performance
Details:
Specific motor power (kW) and torque figures are typically found in the 'Technical Data' section of the manual.
Fuel System
System:
N/A (Electric Vehicle)
Transmission
Standard
Type:
Automatic (typically hydrostatic or electric drive with reduction gears)
Features
Drive Modes:
Dual-pedal and single-pedal operation modes are described.
Maintenance
Fluid Checks:
Planetary transmission oil level check and oil change procedures are detailed.
Dimensions
Weights
Gross Vehicle Weight:
Varies by model (E25, E30, E35). Specifics in 'Technical Data'.
Component Weights:
Specific component weights are typically found in detailed technical specifications within the manual.
Load Capacity
Capacity Range:
2500 kg (E25) to 3500 kg (E35L). Detailed load capacity diagrams are available.
Lift Mast
Mast Types:
Manual covers lift mast data and adjustments.
Safety Features
Ratings
Explosion Protection:
Certified for operation in explosive atmospheres (EX).
Active Features
Emergency Stop:
Emergency OFF switch is a covered feature.
Speed Control:
Driving speed reduction via a switch is mentioned.
Horn:
Operation of the horn is covered in the 'Operation' section.
Passive Features
Operator Protection:
Seat belt, emergency exit with rear window, stability information, and tip-over procedures are covered.
General Regulations
Guidance:
Dedicated 'Safety' section with 'Safety regulations', 'Residual risks', and 'Regulations'.
Technology Features
Operator Interface
Display Unit:
Information on operating the display unit, including setting time and resetting the display, is present.
Driver Assistance
Steering Display:
Steering angle display is mentioned as special equipment.
Powertrain Management
Acceleration Adjustment:
Adjustment of the accelerator is covered in the maintenance section.
Maintenance
Service Intervals
Scheduled Maintenance:
Detailed service plans for 50 hours (3 months), 500 hours (6 months), 1000 hours (1 year), and 2000 hours (2 years).
Fluid Specifications
Consumables:
Recommendations for consumables, including hydraulic oil, planetary transmission oil, and chain spray, are provided.
Hydraulic System:
Specific hydraulic oil requirements and procedures for checking and changing are provided.
Known Issues
Troubleshooting:
The manual includes a 'Self-help' section addressing 'Malfunctions during operation' and lists common troubleshooting steps.
Component Checks
Gearbox:
Procedures for checking planetary transmission oil level, leaks, and oil changes are included.
Hydraulics:
Detailed checks for hydraulic oil level, leaks, breather filters, control unit function, and filters are covered.
Electrics:
Battery charge status, battery charging, battery replacement, pressure-tight boxes, main contactor, and power electronics connections are detailed.
Lift Mast:
Procedures for tightening mast fastenings, cleaning and adjusting lift mast chains, and checking mast components are included.
Chassis Frame:
Checking the chassis frame, including tyres (air pressure, size, rims) and wheel fastenings, is detailed.
Cleaning
General Cleaning:
Instructions for cleaning the industrial truck and chassis frame are provided.
Service Plan Overview
Coverage:
Comprehensive overview of inspection and maintenance tasks across various service intervals.
Vehicle History
Brand Heritage
Manufacturer:
Linde Material Handling is a well-established global manufacturer of forklifts and warehouse equipment.
Model Evolution
Series Designation:
The 387 series represents a range of electric counterbalanced forklift trucks. The EX designation signifies specific safety features for hazardous environments.
Production
Production Period:
Manual likely covers a specific production period, with 'as at 08/2012' noted for some type sheets, indicating a likely production window around that time.
Awards & Recognition
Recognitions
Certifications:
The 'Explosive Protected Series' designation implies adherence to specific safety certifications for hazardous environments.