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Linde Diesel Forklift H-Series Type 394-02: H40D-02 H45D-02 H50D-02 Operating Instructions (User Manual)

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🏷️ Basic Information Identification Make: Linde Model: H-Series Type 394-02 Covered Models: • H40D-02 • H45D-02 • H50D-02 Product Line: H-Series Diesel Forklift Truck Codes Product Code: 394-02 Generation Model Generation: Type 394-02 (circa 2013) 👋 Introduction Market Position Market Segment: Heavy-duty diesel counterbalanced forklift trucks Competitive Analysis Competitors: Competes with other major industrial truck manufacturers such as Toyota, Hyster, Yale, Komatsu, and Mitsubishi Key Features Distinguishing Features: • Robust diesel engine for heavy-duty applications • Ergonomic operator's cabin designed for comfort and safety • Advanced hydraulic system for precise load handling • Dual-pedal and single-pedal operational modes • Comprehensive safety features and guidelines • Detailed maintenance schedules for longevity • Availability of various configurations (e.g., elevated driver's compartment, container types) Operational Flexibility: Support for various control configurations (joysticks, dual/single pedal) and operational aids like sweeper function and lift mast positioning. 📋 Manual Details Coverage Areas Coverage: • Operation • Safety • Maintenance • Technical Data • Troubleshooting • Consumables • Attachments • Driver's Cab Features • Hydraulic System • Lift Mast System • Electrical System • Engine Service • Transmission • Braking System • Steering System • Fork Handling • Load Handling • Towing • Transportation Page Count Total Pages: 292 Manual Type Type: Operating Instructions (User Manual) Language Language: English Format Format: ZIP (PDF) Included Files: • Original instructions PDF (272 Pages) • Customized options PDF (20 Pages) 📖 Manual Coverage Systems Covered Covered Systems: • Diesel Engine • Hydraulic System • Transmission (Dual-pedal and Single-pedal operation) • Braking System • Steering System • Electrical System (including fuses and battery) • Lift Mast System (chains, cylinders, end stops) • Load Handling Systems (forks, sideshift) • Driver's Cab Systems (seat, controls, HVAC) • On-board Diagnostics • Particle Filter System Control Systems: • Joystick with central lever operation • Joystick with single lever operation • Operating devices overview Load Handling Systems: • Lift mast positioning • Fork arm distance adjustment • Load pickup and travel • Load setting down • Sideshift (special equipment) Cab And Comfort Systems: • Drivers cab overview • Lighting • Windscreen wiper • Window heater • Heating system, air conditioning Procedures Included Included Procedures: • Pre-shift checks • Engine start-up and shutdown • Driving (dual-pedal and single-pedal) • Load pickup and placement • Fork arm adjustment • Adjusting operator controls (seat, steering column) • Daily and periodic maintenance • Fluid level checks (engine oil, coolant, hydraulic oil) • Filter replacement (engine oil, fuel, air, hydraulic) • Belt inspection and replacement (V-ribbed, toothed) • Component checks (engine mounts, axle clamps, hoses) • Wheel change and tire maintenance • Brake system checks • Hydraulic system leak checks • Lift mast chain maintenance • Troubleshooting common malfunctions • Jump starting • Towing procedures • Service regeneration of particle filter • Basic electrical system troubleshooting (fuses) • Cleaning procedures • Greasing lubrication points • Securing loads for transport • Fitting attachments • Emergency lowering procedures Component Maintenance Procedures: • Engine oil and filter change • Fuel filter replacement • Coolant replacement and concentration check • V-ribbed and toothed belt replacement • Air filter cartridge replacement • Hydraulic oil and filter change • Lift mast chain cleaning and adjustment • Fork and sideshift maintenance • Brake system inspection • Steering axle cleaning and lubrication Operational Procedures: • Entering and exiting the truck • Setting the clock • Using signal horn • Operating heating system and air conditioning (special equipment) • Using windscreen wiper and window heater Transportation Procedures: • Securing hose pulley • Removing lift mast • Driving without lift mast • Loading for transport • Transportation by lorry or low loading trucks Pre Operation Checks: • Service plan before initial commissioning • Running-in instructions • Pre-shift checks Technical Depth Depth Of Information: Comprehensive. Covers daily operation, routine maintenance, detailed inspection schedules (1000, 3000, 6000, 12,000-hour services), component checks, fluid specifications, troubleshooting, and technical data. Includes circuit diagrams and high-quality images for clarity. Diagnostic Capabilities: Detailed troubleshooting guides for common engine and hydraulic issues. Mentions diagnostic connector for further analysis. Covers fuses for basic and special equipment, and main fuses in the engine compartment. Parts Information: While not a parts catalog, the manual's maintenance section implicitly references specific parts and consumables requiring replacement (e.g., filters, belts, fluids) and provides diagrams that aid in part identification. Service Plans Coverage: Detailed breakdown of tasks for 1000, 3000, 6000, and 12,000-hour service intervals, ensuring comprehensive preventative maintenance scheduling. 📊 Manual Specifications File Format File Type: PDF Digital Format Benefits: PDF format allows for searchable text, easy navigation, and printing of specific sections. ZIP packaging ensures all related files are delivered together. Print Quality Image Quality: High-quality images and circuit diagrams Binding Type Binding: Digital Download (PDF within ZIP) Paper Type Paper Format: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Diesel Internal Combustion...
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Linde Diesel Forklift H-Series Type 394-02: H40D-02 H45D-02 H50D-02 Operating Instructions (User Manual)
🏷️ Basic Information
Identification
Make:
Linde
Model:
H-Series Type 394-02
Covered Models:
• H40D-02
• H45D-02
• H50D-02
Product Line:
H-Series Diesel Forklift Truck
Codes
Product Code:
394-02
Generation
Model Generation:
Type 394-02 (circa 2013)
👋 Introduction
Market Position
Market Segment:
Heavy-duty diesel counterbalanced forklift trucks
Competitive Analysis
Competitors:
Competes with other major industrial truck manufacturers such as Toyota, Hyster, Yale, Komatsu, and Mitsubishi
Key Features
Distinguishing Features:
• Robust diesel engine for heavy-duty applications
• Ergonomic operator's cabin designed for comfort and safety
• Advanced hydraulic system for precise load handling
• Dual-pedal and single-pedal operational modes
• Comprehensive safety features and guidelines
• Detailed maintenance schedules for longevity
• Availability of various configurations (e.g., elevated driver's compartment, container types)
Operational Flexibility:
Support for various control configurations (joysticks, dual/single pedal) and operational aids like sweeper function and lift mast positioning.
📋 Manual Details
Coverage Areas
Coverage:
• Operation
• Safety
• Maintenance
• Technical Data
• Troubleshooting
• Consumables
• Attachments
• Driver's Cab Features
• Hydraulic System
• Lift Mast System
• Electrical System
• Engine Service
• Transmission
• Braking System
• Steering System
• Fork Handling
• Load Handling
• Towing
• Transportation
Page Count
Total Pages:
292
Manual Type
Type:
Operating Instructions (User Manual)
Language
Language:
English
Format
Format:
ZIP (PDF)
Included Files:
• Original instructions PDF (272 Pages)
• Customized options PDF (20 Pages)
📖 Manual Coverage
Systems Covered
Covered Systems:
• Diesel Engine
• Hydraulic System
• Transmission (Dual-pedal and Single-pedal operation)
• Braking System
• Steering System
• Electrical System (including fuses and battery)
• Lift Mast System (chains, cylinders, end stops)
• Load Handling Systems (forks, sideshift)
• Driver's Cab Systems (seat, controls, HVAC)
• On-board Diagnostics
• Particle Filter System
Control Systems:
• Joystick with central lever operation
• Joystick with single lever operation
• Operating devices overview
Load Handling Systems:
• Lift mast positioning
• Fork arm distance adjustment
• Load pickup and travel
• Load setting down
• Sideshift (special equipment)
Cab And Comfort Systems:
• Drivers cab overview
• Lighting
• Windscreen wiper
• Window heater
• Heating system, air conditioning
Procedures Included
Included Procedures:
• Pre-shift checks
• Engine start-up and shutdown
• Driving (dual-pedal and single-pedal)
• Load pickup and placement
• Fork arm adjustment
• Adjusting operator controls (seat, steering column)
• Daily and periodic maintenance
• Fluid level checks (engine oil, coolant, hydraulic oil)
• Filter replacement (engine oil, fuel, air, hydraulic)
• Belt inspection and replacement (V-ribbed, toothed)
• Component checks (engine mounts, axle clamps, hoses)
• Wheel change and tire maintenance
• Brake system checks
• Hydraulic system leak checks
• Lift mast chain maintenance
• Troubleshooting common malfunctions
• Jump starting
• Towing procedures
• Service regeneration of particle filter
• Basic electrical system troubleshooting (fuses)
• Cleaning procedures
• Greasing lubrication points
• Securing loads for transport
• Fitting attachments
• Emergency lowering procedures
Component Maintenance Procedures:
• Engine oil and filter change
• Fuel filter replacement
• Coolant replacement and concentration check
• V-ribbed and toothed belt replacement
• Air filter cartridge replacement
• Hydraulic oil and filter change
• Lift mast chain cleaning and adjustment
• Fork and sideshift maintenance
• Brake system inspection
• Steering axle cleaning and lubrication
Operational Procedures:
• Entering and exiting the truck
• Setting the clock
• Using signal horn
• Operating heating system and air conditioning (special equipment)
• Using windscreen wiper and window heater
Transportation Procedures:
• Securing hose pulley
• Removing lift mast
• Driving without lift mast
• Loading for transport
• Transportation by lorry or low loading trucks
Pre Operation Checks:
• Service plan before initial commissioning
• Running-in instructions
• Pre-shift checks
Technical Depth
Depth Of Information:
Comprehensive. Covers daily operation, routine maintenance, detailed inspection schedules (1000, 3000, 6000, 12,000-hour services), component checks, fluid specifications, troubleshooting, and technical data. Includes circuit diagrams and high-quality images for clarity.
Diagnostic Capabilities:
Detailed troubleshooting guides for common engine and hydraulic issues. Mentions diagnostic connector for further analysis. Covers fuses for basic and special equipment, and main fuses in the engine compartment.
Parts Information:
While not a parts catalog, the manual's maintenance section implicitly references specific parts and consumables requiring replacement (e.g., filters, belts, fluids) and provides diagrams that aid in part identification.
Service Plans Coverage:
Detailed breakdown of tasks for 1000, 3000, 6000, and 12,000-hour service intervals, ensuring comprehensive preventative maintenance scheduling.
📊 Manual Specifications
File Format
File Type:
PDF
Digital Format Benefits:
PDF format allows for searchable text, easy navigation, and printing of specific sections. ZIP packaging ensures all related files are delivered together.
Print Quality
Image Quality:
High-quality images and circuit diagrams
Binding Type
Binding:
Digital Download (PDF within ZIP)
Paper Type
Paper Format:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel Internal Combustion Engine
Performance
Performance Details:
Specific horsepower and torque figures are detailed in the technical data section, varying by model (H40D, H45D, H50D) and potential configuration. The manual covers engine oil level checks, oil/filter changes, fuel system maintenance, coolant checks/changes, and belt servicing.
Fuel System
Fuel System Maintenance:
Includes instructions for draining water from the fuel filter, changing the fuel filter, and cleaning the fuel tank ventilation hose.
Cooling System
Cooling System Maintenance:
Instructions for checking coolant level, changing coolant, checking coolant concentration, and cleaning the water cooler.
Air Intake
Air Intake Maintenance:
Procedures for changing air filter cartridges, safety cartridges, checking the dust discharge valve, and cleaning prefilters/oil bath air filters (for special equipment).
Engine Components
Engine Component Checks:
Checks for engine support, engine mounting, V-ribbed belt condition, and toothed belt drive are detailed.
Engine Belt Maintenance:
Specific procedures for checking the condition of the V-ribbed belt, changing the V-ribbed belt, and replacing the toothed belt, guide pulleys, and tensioning pulley.
Engine Cooling Component Checks:
Instructions for cleaning the water cooler and hydraulic oil cooler, and checking them for leaks.
Emission Control
Emission Control Systems:
Detailed section on the 'Particle filter system', including service regeneration and filter changing, indicating compliance with emission standards of the time.
🔧 Transmission
Standard
Transmission Type:
Hydrostatic transmission (Linde's characteristic drive system, though not explicitly detailed as 'hydrostatic' in the provided TOC, it's inherent to Linde forklifts of this era).
Optional
Drive Modes:
Dual-pedal operation and Single-pedal operation
Features
Transmission Features:
Detailed operational instructions for both driving modes, steering system integration, and braking system.
Drive Axle
Drive Axle Maintenance:
Includes checking axle clamps, wheel motors, side stops, and drive axle bearings for wear.
📐 Dimensions
Exterior
Dimensions Overview:
The manual contains an 'Overview of dimensions' and specific 'Type sheets' for various configurations (H40D-02, H45D-02, H50D-02, elevated driver's compartment, container types) which include detailed dimensional data like overall length, width, height, mast height, etc.
Weights
Weight Specifications:
Load capacity diagrams and additional capacity rating plates for attachments are provided, implying detailed information on operating weights and load capacities is available within the technical data section.
🛡️ Safety Features
Ratings
Safety Focus:
Emphasis on operator safety with dedicated 'Safety' section covering guidelines, residual risks, stability, tip-over procedures, and handling of consumables.
Active Features
Active Safety Systems:
• Signal horn
• Seatbelt
• Emergency lowering for fork carriage
Passive Features
Passive Safety Features:
• Operator's cabin structure
• Emergency exit with rear window consideration
• Stability guidelines
Active Safety Features
Driver Controls Safety:
Checking the parking brake for correct operation and checking the pedal group.
💡 Technology Features
Infotainment
Infotainment Systems:
Basic operational information for the display unit and switch panel. Mentions 'Linde Forklift Data Management (LFM)' as special equipment, indicating a potential for data logging and management.
Driver Assistance
Driver Assistance Features:
• Joystick control options (central lever, single lever)
• Adjustable operator's seat and steering column
• Signal horn
Operator Environment Adjustments:
• Adjusting standard driver's seat
• Adjusting comfort driver's seat
• Adjusting height-adjustable comfort driver's seat
• Adjusting luxury driver's seat
• Adjusting armrest
• Adjusting steering column
Connectivity
Connectivity Options:
Diagnostic connector mentioned, facilitating advanced diagnostics.
🔧 Maintenance
Service Intervals
Maintenance Schedule:
• Service plan as required
• 1000-hour service plan
• 3000-hour service plan
• 6000-hour service plan
• 12,000-hour service plan
Engine Service Intervals:
Engine oil and filter change, fuel filter change, air filter replacement, coolant checks, and belt servicing are covered with specific intervals outlined in the service plans.
Fluid Specifications
Fluid Recommendations:
Includes a section for 'Recommendations for consumables' which would specify appropriate oils, lubricants, and coolant types and capacities.
Known Issues
Troubleshooting Common Problems:
The 'Self-help' section provides 'Malfunctions, causes and remedies' for the diesel engine and hydraulic system, covering common operational issues.
Chassis Maintenance
Chassis And Bodywork Maintenance:
• Cleaning the truck
• Bonnet maintenance
• Floorplate maintenance
• Chassis mounting checks
• Lubrication of bearing points and joints
• Chassis frame inspection
• Tyre pressure and condition checks
• Antistatic belt condition check
Electrical Maintenance
Electrical System Checks:
Includes checking condition and positioning of electric cables, connectors, and battery checks.
Lubrication
Lubrication Points:
General maintenance includes 'Checking and oiling the bearing points and joints' for chassis and steering axle.
Tyre Maintenance
Tyre Maintenance Procedures:
• Wheel change
• Tightening wheel nuts
• Checking tyres for damage and foreign objects
• Checking tyre pressure
📚 Vehicle History
Brand Heritage
Brand Legacy:
Linde Material Handling is a globally recognized brand with a long history of innovation in forklift truck technology, known for its robust engineering and hydrostatic drive systems.
Model Evolution
Model Lineage:
The H-Series represents Linde's line of heavy-duty diesel forklifts, with 'Type 394-02' indicating a specific generation or series update within this product family. The '-02' suffix typically denotes a revision or a particular version.
Variant Availability:
The inclusion of type sheets for 'elevated drivers compartment' and 'container' types indicates a modular design and factory options available for specialized applications.
Production
Production Information:
The type sheets are dated 'as at 01/2013', indicating the models covered are from around this production period.
🏆 Awards & Recognition
Recognitions
Awards And Certifications:
Not explicitly mentioned in the provided product information, but Linde forklifts are generally recognized for their engineering quality and performance in industrial applications.
📄 Hydraulics
Hydraulic System Maintenance
Hydraulic Maintenance Procedures:
• Checking hydraulic oil level
• Changing hydraulic oil
• Changing hydraulic system filters
• Checking bleeder valve function
• Checking hydraulic system for leaks
• Checking tilt cylinder bearings and mounting
• Checking tension of double hoses
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