Original Illustrated Factory Operating Manual (User Manual) for Linde Forklift Truck 352-04 series with LPG Engine

Covered models:
H35 T-04
H40 T-04
H45 T-04
H45/600 T-04
H30 T/G-04
H35 T/G-04

Format: PDF, 107 pages
Language: English

Table of contents:

Foreword
Approved applications
Technical note
Truck takeover
Description
Type plates
Technical data
Noise emission value
Frequency characteristic for human body vibrations
Technical description
Engine
Hydraulic system
Operation
Brakes
Steering
Electrical system
General view
Controls and indicators
Composite instrument
Beginning operation
Safety rules
Important safety information
Handling fuels and lubricants
Accident prevention check
Operation of industrial trucks in the plant area
Running-in instructions
Experts
Safety instructions for the LPG system
Checks and services before initial operation
Daily checks
Daily checks and servicing before operation
Opening the bonnet
Closing the bonnet
Checking the engine oil level
Visual, olfactory inspection of LPG system
Checking the coolant level in the reservoir
Changing the LPG cylinders
Filling the LPG tank
Checking the tyre inflation pressure
Applying the seat belt
Opening the seat belt
Adjusting the operator seat
Starting the engine
Opening the LPG cylinder shutoff valve
Stopping the engine
Closing the LPG cylinder shutoff valve
Malfunctions during operation
Operation
Travel
Forward travel
Reverse travel
Changing the direction of travel
Stopping
Single-pedal model
Steering system
Steering
Braking system
Service brake
Parking brake
Applying the parking brake
Releasing the parking brake
Central-lever control of lifting device and attachments
Tilting the mast forward
Tilting the mast back
Lifting the fork carriage
Lowering the fork carriage
Operating the attachments
Operating the sideshift
Operating the clamp
Single-lever control of lifting device and attachments
Installation of additional equipment
Switching on the front working lights
Switching on the rear working lights
Switching on the lights
Switching on the hazard warning light
Turning on the front windscreen wiper
Turning on the rear window wiper
Switching on the directional indicator lights
Heater
Heater controls
Fan motor fuse
Operating the horn
Data Logger
Fuses
Check fuses, renew if required
Before lifting a load
Loading
Adjusting the fork spread
Travel with a load
Unloading
Leaving the lift truck unattended
Transport
Transport with lorry or low-bed semi-trailer
Hoisting the truck
Hoisting the truck with a crane
Hoisting the truck with a crane using the lifting eyes
Open-loop catalytic converter
Changing wheels
Trailer coupling
Mast removal
Towing instructions
Towing
Towing procedure
Releasing the multiple disc brake
Opening the hydraulic by-pass valve
After towing
Re-establishing braking power
Emergency exit for trucks with rear windscreen
Taking the truck out of operation
Measures before taking the truck out of operation
Putting the truck back into operation
Maintenance
General information
Work on the mast and on the front part of the truck
Securing the mast against tilting back
Mast types
Standard mast
Securing the raised standard mast
Duplex mast
Securing the raised duplex mast
Triplex mast
Securing the raised triplex mast
Checks and services after the first 50 service hours
Inspection and maintenance chart
Inspection and maintenance as required
Clean the truck
Clean and spray the lift chains
Clean the air filter
Clean the air filter with compressed air
Empty the dust bowl in the air filter cover
Renew the safety element
Clean the prefilter
Check the mounting of the hydraulic oil tank
Tighten the wheel fasteners
Check the tyres for damage and foreign objects
Lubricate the steer axle, mast
and tilt cylinder bearings
Clean and check the radiator and
hydraulic oil cooler for leaks
Renew the alternator and fan V-belt
Check seat belt for condition and proper operation
500-hour inspection and maintenance
Hydraulic system: Check the oil level
Check and oil the pedals, travel control and engine control linkages
Change the engine oil
Drain the engine oil
Renew the engine oil filter canister
Top up engine oil
Clean the radiator and hydraulic oil cooler
Check alternator and fan V-belt tension and condition .
Tighten the alternator and fan V-belt
Check the CO contents in the exhaust gas
Three-way catalytic converter:
Check the basic adjustment of the LPG system
Check coolant strength
Check the pre-tension of double hoses if attachments are fitted
Grease the mast and tilt cylinder bearings
Clean and grease the steer axle
Check electric cables, cable connectors and
connections for condition and security
Battery: Check condition, electrolyte level and specific gravity
Check the mast, lift chains and end stops for condition, mounting and operation
Adjust the lift chain length, lubricate with chain spray
Inspect the LPG system for damage and check for leaks with leakage spray
Change the LPG filter
Check and oil other pivots and joints
Check the engine mounting, overhead guard,steer axle, drive axle, wheel drives

and counterweight for tightness
Check the forks and fork quick-releases
1000-hour inspection and maintenance
Check the air intake and exhaust pipes for leaks
Renew the air filter element, check the vacuum switch
Check the hydraulic system, drive axle, pumps, valves and lines for leaks
Hydraulic system: Renew the pressure, suction, and breather filters
Renew the pressure filter
Renew the suction filter
Renew the breather filter
Check the engine and engine support mounting for
condition and tightness
Clean the evaporator/pressure regulator
Check the LPG mixer adjustment
Check the parking brake
2000-hour inspection and maintenance
Renew the safety element
Check valve tip clearances
Renew the spark plugs
3000-hour inspection and maintenance
Renew the hydraulic oil
Renew the high-pressure hoses
Renew the coolant
Inspection and maintenance data
Fuel and oil recommendations
Engine oil
Hydraulic oil
Lubricating grease
Coolant
Battery grease
Chain spray
LP gas
Engine troubleshooting guide (LPG engine)
Engine troubleshooting guide (hydraulic system)
Electric circuit diagram
Electric circuit diagram (options)
Hydraulic circuit schematic
Index
Safety rules for LP gas (excerpt)
Safety precautions for transistorised ignition systems