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Linde Electric Reach Truck Type 115-02: R14 R16 R20 included EX Series Service Training (Workshop) Manual

$133.00
$133.00
🏷️ Basic Information Identification Make: Linde Model: Electric Reach Truck Type 115-02 Variant: R14, R16, R20 (including EX Series) Codes Type Code: 115-02 Series Designations: R14, R16, R20, EX Series, PL-G1000 👋 Introduction Market Position Segment: Electric Reach Trucks for warehouse and material handling applications. Competitive Analysis Competitors: Competes with other major material handling equipment manufacturers like Toyota, Crown, Hyster-Yale, Jungheinrich, and Raymond. Key Features Features: Advanced AC drive technology, sophisticated hydraulic systems, ergonomic operator interface, and robust construction for demanding environments. EX series denotes explosion-proof variants for hazardous areas. 📋 Manual Details Coverage Areas Covered Models: R14HDS, R14S, R16HDS, R16NS, R16S, R20NS, R20S, R14-02 Ex, R16-02 Ex, R20-02 Ex, R14-02 Ex PL-G1000, R16-02 Ex PL-G1000, R20-02 Ex PL-G1000 Page Count Total Pages: 429 (213 + 107 + 89 + 17) Manual Type Type: Factory Service Training (Workshop) Manual Language Language: English Format Format: ZIP Download Included Files: PDF (Service Training Manual for 115-02, Service Training Manual for 115-02 AC Ex, Service Training Manual for 115-02 AC Ex with PL-G1000, Instruction for KeyPad operation) 📖 Manual Coverage Systems Covered Powertrain: Traction motor and brake, Transmission, Gearbox, Drive wheel, Steering motor, Load wheel brakes, Hydraulic system, Hydraulic pump and motor, Reach cylinder, Tilt and lift cylinder hoses, Primary and secondary lift jacks, Tilt jack, Sideshift jack Electrical System: AC control system (operating principle, speed & direction control, EMC), Electrical components (under top cover, drive unit, pump motor area), Fuses (control current, ancillary circuits), Emergency isolator, Power supply (24V), Electronic control module, Capacitors, Main contactor, Traction control (LDC, LAC traction module), Traction motor speed sensor, Brake pedal switch, Regenerative electrical braking, Traction system cooling fans, Battery lock sensor, Load control (LLC, LAC lift module), Hydraulic pump motor speed sensor, Hydraulic system cooling fan, Lock valve, Joysticks, Valve block electrical connections, Operator's display (LID), Circuit diagram, Connector locations Chassis And Bodywork: Chassis, Seat adjustment and removal, Floorplate, Battery carrier, Covers and panelling, Top cover, Binnacle, Consol Mast And Attachments: Mast unit, Forks, Mast rollers, Mast rubbing pads, Chains, Tilting sideshift assembly (187 and 184 masts), Load backrest, Mast hydraulic hoses, Reach frame, Reach carriage rollers Procedures Included Maintenance: Traction motor removal/refitting, Parking brake adjustment/drum removal/friction plate seal renewal/drum replacement, Cooling system checks, Drive wheel removal/refitting, Gearbox removal/refitting/dismantling/reassembly, Steer bearing removal/refitting, Steering stop bolts setting, Seat adjustment/removal, Floorplate removal/refitting, Battery carrier lubrication/replacement, Battery changing (hoist & roll-on/off), Covers and panelling removal, Top cover opening, Binnacle/Consol removal, Steering motor removal/refitting, Load wheel removal/refitting, Accelerator unit removal/refitting, Hydraulic brakes preventative maintenance, Master cylinder removal/refitting, Brake bleeding, Load wheel brake cylinder maintenance/repair, Load wheel brake shoe maintenance/inspection/removal/fitting, Footbrake assembly shoe removal/adjustment, Hydraulic control lever removal/refitting, Electrical component inspection, Fuse inspection/replacement, Emergency isolator check, Capacitors charging/discharging, Contactors check, Traction control module diagnostics, Traction motor sensor checks, Brake pedal switch checks, Traction system fan checks, Battery lock sensor checks, Load control module diagnostics, Hydraulic pump motor sensor checks, Hydraulic system fan checks, Lock valve checks, Joystick calibration, Lift stop sensor checks, Reach slowdown adjustments, Reach sensor mechanical adjustments, Steering safety sensor checks, Steering wheel torque control adjustment, Operator display diagnostics, Hydraulic control valve connections/removal/refitting, Hydraulic tank filter renewal, Hydraulic fluid changing, Hydraulic pump and motor removal/refitting, Hydraulic pump routine maintenance, Reach cylinder removal/refitting, Mast unit removal/refitting/dismantling/reassembly, Forks removal/refitting/inspection, Chain inspection/service life assessment/replacement/shortening/adjustment, Mast chain adjustment, Carriage chain adjustment, Tilting sideshift unit removal/refitting/dismantling/reassembly, Tilt and sideshift jack dismantling/reassembly, Load backrest inspection, Mast hydraulic hose replacement/removal/refitting, Reach frame adjustment, Reach side rollers adjustment, Reach frame roller lubrication Troubleshooting: Detailed diagnostic information for electrical and hydraulic systems, including circuit diagrams and component testing procedures. Specific troubleshooting for traction, lift, and steering functions. Electrical Diagnostics: Detailed explanations of electrical control modules, circuit diagrams, connector pinouts, sensor functions, and troubleshooting steps for electrical faults. Hydraulic Diagnostics: Comprehensive coverage of the hydraulic system, including pump, valve block, cylinder repair, hose replacement, fluid analysis, and troubleshooting of hydraulic performance issues. Technical Depth Depth: Comprehensive (Factory Recommended Service Training). Covers detailed disassembly, reassembly, repair, calibration, and troubleshooting of all major systems. Features: High-quality illustrations, detailed circuit diagrams, serial number format explanations, standard and non-standard torque values, recommended lubricants, special tools, and sealants. Diagnostic Tools: While not explicitly listed, factory service manuals typically assume the use of specialized diagnostic tools or software for electronic control module access and parameter adjustment. 📊 Manual Specifications File Format PDF Quality: High-resolution, printable, likely with searchable text due to digital format. Print Quality Illustrations: Original Illustrated Factory Manual with high-quality images. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) Completeness Coverage Scope: Comprehensive factory service training, covering all aspects of repair, maintenance, and diagnostics for the specified models. ⚙️ Engine Specifications Primary Engine Type: Electric Motor (AC Traction and AC Lift Motors) Performance Power Output: Specific horsepower/kW ratings vary by model (R14, R16, R20) and...
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Type: Electric Reach Truck
Myyjä:
Linde
Sku: 68798
Collections: ALL Material Handling

Availability: In stock

Tags: Electric Reach Truck EX Series Linde Material Handling R14 R16 R20 Reach Trucks Saab
Linde Electric Reach Truck Type 115-02: R14 R16 R20 included EX Series Service Training (Workshop) Manual
🏷️ Basic Information
Identification
Make:
Linde
Model:
Electric Reach Truck Type 115-02
Variant:
R14, R16, R20 (including EX Series)
Codes
Type Code:
115-02
Series Designations:
R14, R16, R20, EX Series, PL-G1000
👋 Introduction
Market Position
Segment:
Electric Reach Trucks for warehouse and material handling applications.
Competitive Analysis
Competitors:
Competes with other major material handling equipment manufacturers like Toyota, Crown, Hyster-Yale, Jungheinrich, and Raymond.
Key Features
Features:
Advanced AC drive technology, sophisticated hydraulic systems, ergonomic operator interface, and robust construction for demanding environments. EX series denotes explosion-proof variants for hazardous areas.
📋 Manual Details
Coverage Areas
Covered Models:
R14HDS, R14S, R16HDS, R16NS, R16S, R20NS, R20S, R14-02 Ex, R16-02 Ex, R20-02 Ex, R14-02 Ex PL-G1000, R16-02 Ex PL-G1000, R20-02 Ex PL-G1000
Page Count
Total Pages:
429 (213 + 107 + 89 + 17)
Manual Type
Type:
Factory Service Training (Workshop) Manual
Language
Language:
English
Format
Format:
ZIP Download
Included Files:
PDF (Service Training Manual for 115-02, Service Training Manual for 115-02 AC Ex, Service Training Manual for 115-02 AC Ex with PL-G1000, Instruction for KeyPad operation)
📖 Manual Coverage
Systems Covered
Powertrain:
Traction motor and brake, Transmission, Gearbox, Drive wheel, Steering motor, Load wheel brakes, Hydraulic system, Hydraulic pump and motor, Reach cylinder, Tilt and lift cylinder hoses, Primary and secondary lift jacks, Tilt jack, Sideshift jack
Electrical System:
AC control system (operating principle, speed & direction control, EMC), Electrical components (under top cover, drive unit, pump motor area), Fuses (control current, ancillary circuits), Emergency isolator, Power supply (24V), Electronic control module, Capacitors, Main contactor, Traction control (LDC, LAC traction module), Traction motor speed sensor, Brake pedal switch, Regenerative electrical braking, Traction system cooling fans, Battery lock sensor, Load control (LLC, LAC lift module), Hydraulic pump motor speed sensor, Hydraulic system cooling fan, Lock valve, Joysticks, Valve block electrical connections, Operator's display (LID), Circuit diagram, Connector locations
Chassis And Bodywork:
Chassis, Seat adjustment and removal, Floorplate, Battery carrier, Covers and panelling, Top cover, Binnacle, Consol
Mast And Attachments:
Mast unit, Forks, Mast rollers, Mast rubbing pads, Chains, Tilting sideshift assembly (187 and 184 masts), Load backrest, Mast hydraulic hoses, Reach frame, Reach carriage rollers
Procedures Included
Maintenance:
Traction motor removal/refitting, Parking brake adjustment/drum removal/friction plate seal renewal/drum replacement, Cooling system checks, Drive wheel removal/refitting, Gearbox removal/refitting/dismantling/reassembly, Steer bearing removal/refitting, Steering stop bolts setting, Seat adjustment/removal, Floorplate removal/refitting, Battery carrier lubrication/replacement, Battery changing (hoist & roll-on/off), Covers and panelling removal, Top cover opening, Binnacle/Consol removal, Steering motor removal/refitting, Load wheel removal/refitting, Accelerator unit removal/refitting, Hydraulic brakes preventative maintenance, Master cylinder removal/refitting, Brake bleeding, Load wheel brake cylinder maintenance/repair, Load wheel brake shoe maintenance/inspection/removal/fitting, Footbrake assembly shoe removal/adjustment, Hydraulic control lever removal/refitting, Electrical component inspection, Fuse inspection/replacement, Emergency isolator check, Capacitors charging/discharging, Contactors check, Traction control module diagnostics, Traction motor sensor checks, Brake pedal switch checks, Traction system fan checks, Battery lock sensor checks, Load control module diagnostics, Hydraulic pump motor sensor checks, Hydraulic system fan checks, Lock valve checks, Joystick calibration, Lift stop sensor checks, Reach slowdown adjustments, Reach sensor mechanical adjustments, Steering safety sensor checks, Steering wheel torque control adjustment, Operator display diagnostics, Hydraulic control valve connections/removal/refitting, Hydraulic tank filter renewal, Hydraulic fluid changing, Hydraulic pump and motor removal/refitting, Hydraulic pump routine maintenance, Reach cylinder removal/refitting, Mast unit removal/refitting/dismantling/reassembly, Forks removal/refitting/inspection, Chain inspection/service life assessment/replacement/shortening/adjustment, Mast chain adjustment, Carriage chain adjustment, Tilting sideshift unit removal/refitting/dismantling/reassembly, Tilt and sideshift jack dismantling/reassembly, Load backrest inspection, Mast hydraulic hose replacement/removal/refitting, Reach frame adjustment, Reach side rollers adjustment, Reach frame roller lubrication
Troubleshooting:
Detailed diagnostic information for electrical and hydraulic systems, including circuit diagrams and component testing procedures. Specific troubleshooting for traction, lift, and steering functions.
Electrical Diagnostics:
Detailed explanations of electrical control modules, circuit diagrams, connector pinouts, sensor functions, and troubleshooting steps for electrical faults.
Hydraulic Diagnostics:
Comprehensive coverage of the hydraulic system, including pump, valve block, cylinder repair, hose replacement, fluid analysis, and troubleshooting of hydraulic performance issues.
Technical Depth
Depth:
Comprehensive (Factory Recommended Service Training). Covers detailed disassembly, reassembly, repair, calibration, and troubleshooting of all major systems.
Features:
High-quality illustrations, detailed circuit diagrams, serial number format explanations, standard and non-standard torque values, recommended lubricants, special tools, and sealants.
Diagnostic Tools:
While not explicitly listed, factory service manuals typically assume the use of specialized diagnostic tools or software for electronic control module access and parameter adjustment.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, printable, likely with searchable text due to digital format.
Print Quality
Illustrations:
Original Illustrated Factory Manual with high-quality images.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
Completeness
Coverage Scope:
Comprehensive factory service training, covering all aspects of repair, maintenance, and diagnostics for the specified models.
⚙️ Engine Specifications
Primary Engine
Type:
Electric Motor (AC Traction and AC Lift Motors)
Performance
Power Output:
Specific horsepower/kW ratings vary by model (R14, R16, R20) and are detailed within the manual.
Fuel System
Type:
Battery Electric (specific battery voltage and capacity depend on configuration, typically 48V or higher).
Cooling System
Type:
Integrated cooling for traction and hydraulic systems, managed by electric fans.
🔧 Transmission
Standard
Type:
Electric drive with integrated gearbox.
Optional
Features:
Models may feature different mast types (e.g., 187, 184, 183, 186) affecting reach and lift capabilities. PL-G1000 likely refers to a specific control system or configuration.
Features
Drive System:
Rear-wheel drive (typically) with precise AC motor control for smooth acceleration and deceleration.
Braking System:
Integrated electro-magnetic parking brake, hydraulic service brakes (footbrake and load wheel brakes).
📐 Dimensions
Exterior
Type:
Reach Truck (compact design for narrow aisles)
Weights
Operating Weight:
Varies by model capacity (e.g., R14, R16, R20 typically refer to 1400kg, 1600kg, 2000kg lifting capacity). Exact weights are machine-specific and detailed in the manual.
Load Capacity:
Nominal capacities: 1400kg, 1600kg, 2000kg. Actual capacity is dependent on lift height and load center.
🛡️ Safety Features
Ratings
Explosion Proof:
EX Series models are designed for operation in potentially explosive atmospheres, adhering to relevant safety standards.
Active Features
Features:
Lift height limiters, reach slowdowns, steer wheel centering, hydraulic system safety valves, emergency stop functionality, operator presence system.
Passive Features
Features:
Robust chassis design, overhead guard, seat belt, operator safety cage, clear visibility through mast.
💡 Technology Features
Infotainment
Operator Interface:
Operator's Display (LID) provides real-time operational data, fault codes, and system status. Keypad operation instructions are included.
Driver Assistance
Features:
Advanced control systems like Linde Load Control (LLC) for precise hydraulic operation, Linde Speed Reduction (LSR), and Linde Electronic Steering (LES) enhance productivity and safety.
Connectivity
Features:
Internal CAN bus communication for various control modules. Specific external connectivity options are not detailed but are generally limited for industrial forklifts.
Control Systems
Traction Control:
Linde Dynamic Control (LDC) integrated with AC traction modules for optimized performance and energy efficiency.
Hydraulic Control:
Linde Load Control (LLC) utilizes electronic proportional valves and sensors for precise and efficient load handling operations.
🔧 Maintenance
Service Intervals
Schedule:
Detailed service intervals are provided within the manual, typically based on operating hours or calendar time. Key intervals include daily checks, weekly checks, monthly checks, and annual inspections covering hydraulics, electrical systems, brakes, and mast operation.
Fluid Specifications
Hydraulic Fluid:
Specific hydraulic fluid type and viscosity grades are recommended in the manual (e.g., ISO VG 46 or similar). Capacity is machine-specific.
Lubricants:
Recommended lubricants for various components (e.g., chassis points, steer bearings, mast rollers) are listed in Section 10.5.
Known Issues
Common Problems:
Potential issues for reach trucks can include wear on mast rollers and chains, hydraulic seal leaks, battery performance degradation, and electronic control module errors. The manual provides diagnostic procedures for these and other potential faults.
Technical Specifications
Tire Size:
Specific tire types and sizes are model-dependent, typically solid rubber or polyurethane for load and drive wheels. Details available in manual.
Brake Fluid:
Hydraulic braking system typically uses brake fluid compatible with automotive standards (e.g., DOT 3 or DOT 4), though specific Linde recommendations should be followed.
📚 Vehicle History
Brand Heritage
Heritage:
Linde Material Handling is a globally recognized brand with a long history of innovation and quality in material handling equipment.
Model Evolution
Evolution:
The Type 115-02 series represents Linde's advancements in electric reach truck technology, incorporating AC drive and advanced control systems for efficiency and performance.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Linde products frequently receive design and innovation awards from industry bodies for ergonomics, efficiency, and safety. Specific awards for the 115-02 series would require dedicated research.
Ratings
Safety Standards:
EX Series models comply with ATEX directives or equivalent regional standards for hazardous environments.
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