London Taxis LTi TX1 TX2 TX4 All Engines & Transmissions Complete Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: LTi Model: TX1, TX2, TX4 Product Type: Complete Workshop Service Repair Manual Codes Chassis Codes: TX1, TX2, TX4 👋 Introduction Market Position Target Audience: Professional mechanics, DIY enthusiasts, fleet maintenance personnel. Competitive Analysis Value Proposition: Provides significant cost savings by enabling users to perform their own repairs and maintenance, mirroring dealership-level expertise. Key Features Content Style: Step-by-step instructions with accompanying diagrams and illustrations for clarity. Accessibility: Instant delivery via email, compatible with all major computing devices and mobile platforms via Adobe Reader. User Friendliness: Designed for ease of use with clear, concise language and visual aids. 📋 Manual Details Coverage Areas Engine Coverage: All engine variants (petrol, diesel, CNG, electric - where applicable) Transmission Coverage: All transmission types (manual, automatic, semi-automatic) Model Coverage: TX1, TX2, TX4, including all sub-models, trim levels, and derivatives Chassis Suspension Steering Coverage: All components related to the chassis, suspension geometry, steering rack, linkages, and power steering pump/motor. Brake System Coverage: Detailed diagrams and procedures for all brake system components, including ABS control modules and sensors. Electrical And Electronics Coverage: Covers the entire electrical system, from battery charging to lighting, body electronics, and ECU diagnostics. Body Interior Exterior Coverage: Comprehensive coverage for all body panels, doors, glass, interior trim, seating, and HVAC components. Page Count Estimated Page Count: Varies (typically 1000+ pages for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, lubrication, cooling, fuel systems, ignition systems, exhaust systems, engine management, turbocharging/supercharging. Transmission Drivetrain: Clutch, manual transmission, automatic transmission, transfer case (if applicable), driveshafts, differentials, axles. Chassis Suspension Steering: Front and rear suspension, steering system, wheel alignment, steering gear, power steering. Brakes: Hydraulic brake system, ABS, EBD, brake pads, rotors, calipers, master cylinder, brake lines, parking brake. Electrical Electronics: Battery, charging system, starting system, lighting, instrumentation, body control module, CAN bus, diagnostics, fuse box diagrams, wiring diagrams. Body Exterior: Body panels, doors, windows, mirrors, bumpers, latches, hinges, seals, exterior trim, roof. Body Interior: Seating, dashboard, interior trim, HVAC system, upholstery, airbags, seatbelts. Heating Ventilation Air Conditioning: HVAC system components, refrigerant, operation, troubleshooting. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, lubrication points. Troubleshooting: Diagnostic procedures, symptom-based troubleshooting charts, fault code interpretation. Repair Rebuild: Step-by-step disassembly, repair, and reassembly of all major components and systems. Diagnostics: On-board diagnostics (OBD), scan tool usage, live data interpretation, component testing. Specifications Data: Torque specifications, clearances, fluid capacities, electrical data, diagnostic parameters. Wiring Diagrams: Comprehensive electrical system wiring diagrams for all major circuits, including engine management, lighting, HVAC, and interior electronics. Diagnostic Trouble Codes: Detailed explanations and potential causes for common Diagnostic Trouble Codes (DTCs) reported by the vehicle's ECU. Bodywork Repair: Procedures for panel replacement, dent repair, frame straightening (if applicable), and corrosion prevention/treatment. Special Tools: Lists and descriptions of required special tools for specific repair and diagnostic procedures. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance and routine servicing to advanced diagnostics, component overhaul, and full vehicle rebuilds. Diagnostic Capabilities: Includes in-depth diagnostic procedures for identifying and resolving complex issues across all vehicle systems. Rebuild Procedures: Step-by-step instructions for the complete overhaul and rebuild of engines, transmissions, and other major mechanical assemblies. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Compatibility: Works on All PC & MAC Computers, tablets, mobile phones via Adobe Reader. Print Quality Quality: High quality, printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Types Covered: Various diesel engines (e.g., Mercedes-Benz OM601, OM602, OM611, OM612, OM646; Cummins ISF series; Perkins engines), potentially petrol and CNG variants depending on model year and specific LTi configurations. Performance General Performance Data: Details on horsepower, torque, and specific performance curves for each engine variant are included. Fuel System Fuel Delivery Systems: Fuel injection systems (common rail, direct injection), fuel pumps, injectors, fuel filters, fuel pressure regulators. Engine Management ECU Systems: Engine Control Unit (ECU) operation, sensor data, actuator control, diagnostic trouble codes (DTCs). Cooling System Cooling System Components: Radiator, water pump, thermostat, coolant passages, fan operation, and troubleshooting of overheating issues. Exhaust System Exhaust Components: Exhaust manifold, catalytic converter, mufflers, exhaust pipes, and emission control systems. 🔧 Transmission Standard Transmission Options Typical: Typically equipped with automatic or semi-automatic transmissions from manufacturers like ZF or Allison, designed for durability and smooth operation in heavy-duty taxi service. Optional Manual Transmission Options: Some earlier models or specific variants may have offered manual transmissions. Features Transmission Features: Torque converter lock-up, gear ratios, shift patterns, transmission fluid type and capacity, filter replacement procedures. Drivetrain Components Drivetrain Elements: Propeller shaft, U-joints, differential unit, axle shafts, and wheel bearings. 📐 Dimensions Exterior Overall Dimensions: Specific length, width, height,...
Comprehensive electrical system wiring diagrams for all major circuits, including engine management, lighting, HVAC, and interior electronics.
Diagnostic Trouble Codes:
Detailed explanations and potential causes for common Diagnostic Trouble Codes (DTCs) reported by the vehicle's ECU.
Bodywork Repair:
Procedures for panel replacement, dent repair, frame straightening (if applicable), and corrosion prevention/treatment.
Special Tools:
Lists and descriptions of required special tools for specific repair and diagnostic procedures.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance and routine servicing to advanced diagnostics, component overhaul, and full vehicle rebuilds.
Diagnostic Capabilities:
Includes in-depth diagnostic procedures for identifying and resolving complex issues across all vehicle systems.
Rebuild Procedures:
Step-by-step instructions for the complete overhaul and rebuild of engines, transmissions, and other major mechanical assemblies.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Compatibility:
Works on All PC & MAC Computers, tablets, mobile phones via Adobe Reader.
Print Quality
Quality:
High quality, printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Types Covered:
Various diesel engines (e.g., Mercedes-Benz OM601, OM602, OM611, OM612, OM646; Cummins ISF series; Perkins engines), potentially petrol and CNG variants depending on model year and specific LTi configurations.
Performance
General Performance Data:
Details on horsepower, torque, and specific performance curves for each engine variant are included.
Fuel System
Fuel Delivery Systems:
Fuel injection systems (common rail, direct injection), fuel pumps, injectors, fuel filters, fuel pressure regulators.
Engine Management
ECU Systems:
Engine Control Unit (ECU) operation, sensor data, actuator control, diagnostic trouble codes (DTCs).
Cooling System
Cooling System Components:
Radiator, water pump, thermostat, coolant passages, fan operation, and troubleshooting of overheating issues.
Exhaust System
Exhaust Components:
Exhaust manifold, catalytic converter, mufflers, exhaust pipes, and emission control systems.
🔧 Transmission
Standard
Transmission Options Typical:
Typically equipped with automatic or semi-automatic transmissions from manufacturers like ZF or Allison, designed for durability and smooth operation in heavy-duty taxi service.
Optional
Manual Transmission Options:
Some earlier models or specific variants may have offered manual transmissions.
Features
Transmission Features:
Torque converter lock-up, gear ratios, shift patterns, transmission fluid type and capacity, filter replacement procedures.
Drivetrain Components
Drivetrain Elements:
Propeller shaft, U-joints, differential unit, axle shafts, and wheel bearings.
📐 Dimensions
Exterior
Overall Dimensions:
Specific length, width, height, wheelbase, and turning radius details for TX1, TX2, TX4 are provided.
Weights
Gross Vehicle Weight:
Gross Vehicle Weight Rating (GVWR), front and rear axle weights.
Curb Weight:
Curb weight specifications for different configurations.
Interior
Passenger Capacity:
Specifications for passenger seating arrangement and capacity, including accessibility features.
🛡️ Safety Features
Ratings
Crash Safety Standards:
Information on compliance with relevant safety standards and testing, though official NCAP ratings may vary or be limited for this specialized vehicle.
Active Features
Braking Systems:
ABS, EBD, brake assist system components and operation.
Passive Features
Restraint Systems:
Seatbelt systems, pretensioners, airbag deployment systems (driver, passenger, side-impact where fitted), airbag control modules.
Structural Integrity:
Details on the vehicle's frame and body construction designed for passenger safety and durability.
💡 Technology Features
Infotainment
Original Infotainment Features:
Basic radio/CD players, often with provision for taxi meter and communication systems. Later models may feature updated units.
Driver Assistance
ABS Ebd:
Anti-lock Braking System (ABS) and Electronic Brakeforce Distribution (EBD) are standard safety and control features.
Traction Control:
Details on Traction Control System (TCS) operation and maintenance.
Connectivity
Diagnostic Ports:
OBD-II or proprietary diagnostic connectors for accessing vehicle data and fault codes.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically recommended every 10,000-15,000 miles or 12 months, with specific intervals varying by engine and operating conditions.
Major Service Intervals:
Includes intervals for timing belt/chain inspection/replacement, coolant changes, brake fluid changes, and transmission fluid services.
Fluid Specifications
Engine Oil Specification:
API SN/CF, ACEA C3, SAE 5W-30 or 5W-40 (specific to engine type and manufacturer recommendation).
Coolant Specification:
Ethylene glycol-based coolant, meeting BS 6580 or G11/G12 standards, typically with a 50/50 mix with deionized water.
Transmission Fluid Specification:
Automatic Transmission Fluid (ATF) specifications vary by transmission manufacturer (e.g., MB 236.1 for certain Mercedes units, or specific ZF/Allison fluids).
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Specification for hydraulic power steering fluid (if applicable) or electrical power steering system lubricant.
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), brake wear, clutch wear (for manual variants), exhaust system integrity, and potential electrical gremlins due to age and heavy usage.
Engine Specific Concerns:
Details on specific common faults for prevalent engines like the Mercedes-Benz OM646 (e.g., injector issues, glow plug faults) or Cummins ISF engines.
Fluid Capacities
Engine Oil Capacity:
Oil capacity in liters or quarts for each engine variant, including filter.
Coolant Capacity:
Coolant system capacity in liters or quarts.
Transmission Fluid Capacity:
Transmission fluid capacity for both automatic and manual transmissions.
📚 Vehicle History
Brand Heritage
Heritage Context:
The LTi TX series builds upon the legacy of the iconic London Black Cab, emphasizing durability, passenger comfort, and accessibility.
Model Evolution
Tx1 Tx2 Tx4 Differences:
Details the evolutionary changes, powertrain updates, chassis modifications, and interior enhancements between the TX1, TX2, and TX4 generations.
Powertrain Updates:
Chronological overview of engine and transmission technology upgrades introduced across the TX1, TX2, and TX4 generations.
Production
Manufacturing Locations:
Originally produced by Manganese Bronze Holdings, later by LTi (London Taxis International), primarily in Coventry, UK.
🏆 Awards & Recognition
Recognitions
Industry Acknowledgements:
While specific awards for these models are not widely publicized, the LTi TX range is recognized for its role in urban transport and its adherence to stringent London licensing requirements.