Aprilia RX-SX 125 M.Y.09 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RX 125 / SX 125 Model Year: 2009 Vehicle Type: Dual-Sport Motorcycle Codes Chassis Code Prefix: APRC 👋 Introduction Market Position Category: Lightweight Dual-Sport / Supermoto Segment Target Audience: Beginner to intermediate riders seeking a versatile, off-road capable and street-legal motorcycle Competitive Analysis Competitors: Yamaha WR125X/R, Honda CRF125 (in spirit), KTM 125 EXC/Duke (segment overlap) Key Features Versatility: Capable of both on-road commuting and light off-road excursions Style: Aggressive, modern styling reminiscent of larger Aprilia models Engine Type: Liquid-cooled, single-cylinder, two-stroke engine (typical for this era/segment) 📋 Manual Details Coverage Areas General Coverage: Complete Workshop Service and Repair Vehicle Variants Covered: Aprilia RX 125 M.Y.09, Aprilia SX 125 M.Y.09 Page Count Estimated Pages: 300-400 Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English (likely, standard for Aprilia service manuals) Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: Full disassembly, assembly, troubleshooting, maintenance, specifications Fuel System: Carburetor system (Dell'Orto PHBH 28 AS), fuel tank, fuel pump (if applicable), fuel lines Ignition System: CDI ignition, spark plug, ignition coil, wiring diagrams Cooling System: Liquid cooling, radiator, fan, thermostat, coolant specifications Transmission: Clutch operation and adjustment, gearbox disassembly and assembly, lubrication Chassis Suspension: Front fork (e.g., Marzocchi/Paioli) overhaul and adjustment, rear shock absorber, linkage systems Brakes: Front and rear brake system (hydraulic disc brakes), caliper service, master cylinder, brake fluid specifications and bleeding procedures Electrical System: Wiring diagrams, battery, starter motor, lighting, indicators, horn, fuse box, troubleshooting Exhaust System: Component identification, service recommendations Wheels Tires: Wheel bearing service, tire pressure recommendations, rim specifications Frame Bodywork: Frame inspection, plastic fairing removal and installation Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, spark plug checks, chain adjustment Troubleshooting: Diagnostic procedures for common issues, fault finding guides Repair: Step-by-step repair instructions for all major components Disassembly Assembly: Complete instructions for dismantling and reassembling vehicle components Technical Depth Depth: Comprehensive, covering from basic adjustments to full engine rebuilds and electrical diagnostics 📊 Manual Specifications File Format Type: PDF Searchable: Yes (typically) Printable: Yes Print Quality Image Resolution: High-resolution for clear diagrams and photos Binding Type Type: N/A (for digital) Paper Type Type: N/A (for digital) ⚙️ Engine Specifications Primary Engine Engine Code: Rotax 125 (common Aprilia engine platform) Displacement: 125 cc Bore X Stroke: 54 mm x 54.5 mm (typical for Rotax 125) Engine Configuration: Single-cylinder, two-stroke Cooling System: Liquid-cooled Valvetrain: Reed valve induction, exhaust power valve (APTS - Aprilia Power Turn System) Performance Horsepower Peak: Approx. 15 hp (restricted for A1 license holders), higher output available for race applications Torque Peak: Approx. 11 Nm (highly dependent on RPM) Fuel System Carburetor: Dell'Orto PHBH 28 AS Fuel Type: Unleaded gasoline (95 RON recommended) Fuel Capacity: 7 Liters (approx.) Oil System Lubrication: Pre-mix or separate oil injection system (check model specifics) 2-Stroke Oil Type: High-quality API TC or JASO FD certified synthetic 2-stroke oil 🔧 Transmission Standard Type: 6-speed constant mesh Clutch: Wet multi-plate clutch Final Drive: Chain drive Features Gear Ratios: Specific ratios provided in manual Transmission Oil Type: SAE 80W/90 API GL-3 or GL-4 gear oil (check manual for precise spec) 📐 Dimensions Exterior Length: Approx. 2100 mm (variable by model) Width: Approx. 800 mm (variable by model) Height: Approx. 1170 mm (variable by model) Seat Height: Approx. 870 mm Wheelbase: Approx. 1470 mm Weights Dry Weight: Approx. 115-120 kg Wet Weight: Approx. 130-135 kg (with fluids) Maximum Load: Refer to manual for rider and cargo limits 🛡️ Safety Features Ratings Crash Test Data: N/A for motorcycles, focus is on structural integrity and component safety Active Features Brakes: Hydraulic disc brakes front and rear for effective stopping power Lighting: Headlight, taillight, brake light, turn signals for visibility Passive Features Frame Construction: Perimeter frame for rigidity and rider feedback Handlebar: Wide handlebars for control and leverage 💡 Technology Features Infotainment Features: Basic analog instrumentation (speedometer, tachometer, odometer, fuel gauge if equipped) Driver Assistance Features: None (standard motorcycle features for this era) Connectivity Features: None 🔧 Maintenance Service Intervals Oil Change: Every 2,000 - 3,000 km or annually (refer to manual for specific 2-stroke oil change) Spark Plug Check: Every 1,000 - 1,500 km Air Filter Cleaning: Every 1,000 km or as needed based on conditions Chain Lubrication Adjustment: Every 500 km or after washing/rain Fluid Specifications Coolant: Ethylene glycol-based coolant, 50% mixture with distilled water Brake Fluid: DOT 4 recommended Fork Oil: Refer to manual for specific viscosity and type (e.g., SAE 5W or 7.5W) Known Issues Carburetor Tuning: Can be sensitive to altitude and temperature changes, requiring periodic adjustment. Power Valve Maintenance: Carbon buildup can affect performance, requiring periodic cleaning. Exhaust Gaskets: May require replacement due to heat and vibration. Electrical Connections: Corrosion or loose connections can lead to intermittent electrical faults. 📚 Vehicle History Brand Heritage Aprilia Legacy: Aprilia has...
Diagnostic procedures for common issues, fault finding guides
Repair:
Step-by-step repair instructions for all major components
Disassembly Assembly:
Complete instructions for dismantling and reassembling vehicle components
Technical Depth
Depth:
Comprehensive, covering from basic adjustments to full engine rebuilds and electrical diagnostics
📊 Manual Specifications
File Format
Type:
PDF
Searchable:
Yes (typically)
Printable:
Yes
Print Quality
Image Resolution:
High-resolution for clear diagrams and photos
Binding Type
Type:
N/A (for digital)
Paper Type
Type:
N/A (for digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Rotax 125 (common Aprilia engine platform)
Displacement:
125 cc
Bore X Stroke:
54 mm x 54.5 mm (typical for Rotax 125)
Engine Configuration:
Single-cylinder, two-stroke
Cooling System:
Liquid-cooled
Valvetrain:
Reed valve induction, exhaust power valve (APTS - Aprilia Power Turn System)
Performance
Horsepower Peak:
Approx. 15 hp (restricted for A1 license holders), higher output available for race applications
Torque Peak:
Approx. 11 Nm (highly dependent on RPM)
Fuel System
Carburetor:
Dell'Orto PHBH 28 AS
Fuel Type:
Unleaded gasoline (95 RON recommended)
Fuel Capacity:
7 Liters (approx.)
Oil System
Lubrication:
Pre-mix or separate oil injection system (check model specifics)
2-Stroke Oil Type:
High-quality API TC or JASO FD certified synthetic 2-stroke oil
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch:
Wet multi-plate clutch
Final Drive:
Chain drive
Features
Gear Ratios:
Specific ratios provided in manual
Transmission Oil Type:
SAE 80W/90 API GL-3 or GL-4 gear oil (check manual for precise spec)
📐 Dimensions
Exterior
Length:
Approx. 2100 mm (variable by model)
Width:
Approx. 800 mm (variable by model)
Height:
Approx. 1170 mm (variable by model)
Seat Height:
Approx. 870 mm
Wheelbase:
Approx. 1470 mm
Weights
Dry Weight:
Approx. 115-120 kg
Wet Weight:
Approx. 130-135 kg (with fluids)
Maximum Load:
Refer to manual for rider and cargo limits
🛡️ Safety Features
Ratings
Crash Test Data:
N/A for motorcycles, focus is on structural integrity and component safety
Active Features
Brakes:
Hydraulic disc brakes front and rear for effective stopping power
Lighting:
Headlight, taillight, brake light, turn signals for visibility
Passive Features
Frame Construction:
Perimeter frame for rigidity and rider feedback
Handlebar:
Wide handlebars for control and leverage
💡 Technology Features
Infotainment
Features:
Basic analog instrumentation (speedometer, tachometer, odometer, fuel gauge if equipped)
Driver Assistance
Features:
None (standard motorcycle features for this era)
Connectivity
Features:
None
🔧 Maintenance
Service Intervals
Oil Change:
Every 2,000 - 3,000 km or annually (refer to manual for specific 2-stroke oil change)
Spark Plug Check:
Every 1,000 - 1,500 km
Air Filter Cleaning:
Every 1,000 km or as needed based on conditions
Chain Lubrication Adjustment:
Every 500 km or after washing/rain
Fluid Specifications
Coolant:
Ethylene glycol-based coolant, 50% mixture with distilled water
Brake Fluid:
DOT 4 recommended
Fork Oil:
Refer to manual for specific viscosity and type (e.g., SAE 5W or 7.5W)
Known Issues
Carburetor Tuning:
Can be sensitive to altitude and temperature changes, requiring periodic adjustment.
Power Valve Maintenance:
Carbon buildup can affect performance, requiring periodic cleaning.
Exhaust Gaskets:
May require replacement due to heat and vibration.
Electrical Connections:
Corrosion or loose connections can lead to intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia has a rich history in motorsport, particularly in Grand Prix racing, known for innovative technology and performance-oriented motorcycles.
Model Evolution
125Cc Segment:
Aprilia has consistently produced successful 125cc two-stroke motorcycles, evolving them from pure off-roaders to versatile dual-sport and supermoto variants.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Segment Performance:
Generally well-regarded for its performance and handling within the 125cc class, particularly its sporty feel.