Mazda 626 Station Wagon 1999 Full Service Repair Manual
Normaalihinta
$133.00
Myyntihinta
$133.00
Normaalihinta
Yksikköhinta
/ kohti
Alennusmyynti
Loppuunmyyty
🏷️ Basic Information Identification Make: Mazda Model: 626 Year: 1999 Body Style: Station Wagon Codes Chassis Code: GF/GW 👋 Introduction Market Position Vehicle Segment: Mid-size station wagon. Target Audience: Families seeking practicality, value, and reliability in a versatile vehicle. Competitive Analysis Key Competitors: Toyota Camry Wagon, Honda Accord Wagon, Subaru Legacy Wagon, Ford Taurus Wagon. Key Features Vehicle Strengths: Spacious cargo area, comfortable ride, reliable engines, good fuel economy for its class, sporty handling characteristics for a wagon. Manual Value Proposition: Empowers owners and independent repair shops with the detailed knowledge required for expert maintenance and repair, saving time and money. 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Language: English Format: PDF Download Page Count Estimated Page Count: Over 1500 pages (typical for comprehensive factory service manuals of this era) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, disassembly, assembly, timing belt, seals, gaskets, lubrication system, cooling system, fuel delivery, emissions control. Engine Performance: Ignition system, fuel injection system (MPI), sensor diagnostics, engine control unit (ECU) operations, performance tuning basics. Transmission Manual: Disassembly, assembly, repair, clutch system, gearshift linkage, fluid specifications and replacement. Transmission Automatic: Overhaul procedures, torque converter, valve body, electronic control, fluid specifications and replacement, common faults. Drivetrain: Front-wheel drive axle shafts, CV joints, differential, driveshaft, wheel bearings. Suspension: Front and rear suspension components, springs, shock absorbers, control arms, bushings, alignment specifications. Steering: Power steering system, steering rack, pump, hoses, steering column, universal joints, alignment. Brakes: Front and rear disc brake systems, brake pads, rotors, calipers, master cylinder, brake lines, ABS system operation and troubleshooting, parking brake. Electrical System: Battery, charging system (alternator, starter), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams. Body And Chassis: Body panel removal and installation, doors, hood, tailgate, bumpers, interior trim, glass replacement, corrosion protection. HVAC System: Air conditioning system (refrigerant, compressor, condenser, evaporator), heater core, blower motor, climate control controls, troubleshooting. Comfort And Convenience: Power windows, power locks, mirrors, seats, sunroof (if equipped), wipers, horn. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, fluid level checks and top-offs, tire rotation. Scheduled Maintenance: Detailed maintenance schedules, timing belt replacement intervals, coolant flushes, brake fluid replacement. Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, common problem diagnosis. Repair And Rebuild: Step-by-step instructions for component removal, repair, and reinstallation for all major systems. Component Replacement: Instructions for replacing parts such as alternators, starters, radiators, water pumps, fuel pumps, brake master cylinders, suspension components. Diagnostics: Electrical system diagnostics, fuel system diagnostics, emission control system diagnostics, use of diagnostic tools. Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine and transmission rebuilds). Diagrams And Illustrations: Detailed exploded views, wiring diagrams, schematic diagrams, torque specifications for fasteners. Special Tools: Identification of and procedures for using specialized tools required for certain repairs. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable, allowing for quick navigation to specific topics. Print Quality Print Readability: Designed for clarity, with high-resolution images and diagrams suitable for printing. Binding Type Binding: N/A (PDF Download) Paper Type Paper: N/A (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Code Common: FS-DE (2.0L), KF-ZE (2.5L V6) Displacement 2.0L: 1995 cc (121.7 cu. in.) Configuration 2.0L: Inline 4-cylinder, DOHC, 16 valves Bore X Stroke 2.0L: 83.0 mm x 92.0 mm Compression Ratio 2.0L: 9.0:1 Horsepower 2.0L Est: 120-130 hp @ 5500-6000 rpm Torque 2.0L Est: 130-135 lb-ft @ 4000-4500 rpm Displacement 2.5L V6: 2490 cc (151.9 cu. in.) Configuration 2.5L V6: V6, DOHC, 24 valves Bore X Stroke 2.5L V6: 77.0 mm x 82.0 mm Compression Ratio 2.5L V6: 9.5:1 Horsepower 2.5L V6 Est: 165-170 hp @ 6000-6500 rpm Torque 2.5L V6 Est: 155-160 lb-ft @ 5000-5500 rpm Performance Redline 2.0L: Approx. 6500 rpm Redline 2.5L V6: Approx. 6700 rpm Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline (check owner's manual for specific requirements) Fuel Tank Capacity: Approximately 15.1 US gallons (57 Liters) 🔧 Transmission Standard Transmission Type Common: 5-speed Manual Transmission (5MT) Optional Transmission Type Optional: 4-speed Automatic Transmission (4AT) Features Automatic Transmission Modes: Often includes 'Power' and 'Economy' modes for different driving styles. Manual Transmission Clutch: Hydraulic clutch system. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (check manual for exact spec) Automatic Transmission Fluid: Mazda ATF JWS 3314 or equivalent DEXRON-III compatible fluid (crucial to use correct fluid). 📐 Dimensions Exterior Length: Approx. 4710 mm (185.4 in.) Width: Approx. 1750 mm (68.9 in.) Height: Approx. 1470 mm (57.9 in.) Wheelbase: Approx. 2670 mm (105.1 in.) Front Track: Approx. 1490 mm (58.7 in.) Rear Track: Approx. 1480 mm (58.3 in.) Ground Clearance: Approx. 150 mm (5.9 in.) Cargo Cargo Volume Seats Up: Highly variable, but significant capacity for a wagon of its era. Cargo Volume Seats Down: Substantial,...
Identification of and procedures for using specialized tools required for certain repairs.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable, allowing for quick navigation to specific topics.
Print Quality
Print Readability:
Designed for clarity, with high-resolution images and diagrams suitable for printing.
Binding Type
Binding:
N/A (PDF Download)
Paper Type
Paper:
N/A (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
FS-DE (2.0L), KF-ZE (2.5L V6)
Displacement 2.0L:
1995 cc (121.7 cu. in.)
Configuration 2.0L:
Inline 4-cylinder, DOHC, 16 valves
Bore X Stroke 2.0L:
83.0 mm x 92.0 mm
Compression Ratio 2.0L:
9.0:1
Horsepower 2.0L Est:
120-130 hp @ 5500-6000 rpm
Torque 2.0L Est:
130-135 lb-ft @ 4000-4500 rpm
Displacement 2.5L V6:
2490 cc (151.9 cu. in.)
Configuration 2.5L V6:
V6, DOHC, 24 valves
Bore X Stroke 2.5L V6:
77.0 mm x 82.0 mm
Compression Ratio 2.5L V6:
9.5:1
Horsepower 2.5L V6 Est:
165-170 hp @ 6000-6500 rpm
Torque 2.5L V6 Est:
155-160 lb-ft @ 5000-5500 rpm
Performance
Redline 2.0L:
Approx. 6500 rpm
Redline 2.5L V6:
Approx. 6700 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline (check owner's manual for specific requirements)
Fuel Tank Capacity:
Approximately 15.1 US gallons (57 Liters)
🔧 Transmission
Standard
Transmission Type Common:
5-speed Manual Transmission (5MT)
Optional
Transmission Type Optional:
4-speed Automatic Transmission (4AT)
Features
Automatic Transmission Modes:
Often includes 'Power' and 'Economy' modes for different driving styles.
Manual Transmission Clutch:
Hydraulic clutch system.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (check manual for exact spec)
Automatic Transmission Fluid:
Mazda ATF JWS 3314 or equivalent DEXRON-III compatible fluid (crucial to use correct fluid).
📐 Dimensions
Exterior
Length:
Approx. 4710 mm (185.4 in.)
Width:
Approx. 1750 mm (68.9 in.)
Height:
Approx. 1470 mm (57.9 in.)
Wheelbase:
Approx. 2670 mm (105.1 in.)
Front Track:
Approx. 1490 mm (58.7 in.)
Rear Track:
Approx. 1480 mm (58.3 in.)
Ground Clearance:
Approx. 150 mm (5.9 in.)
Cargo
Cargo Volume Seats Up:
Highly variable, but significant capacity for a wagon of its era.
Cargo Volume Seats Down:
Substantial, allowing for large items to be carried. Precise cubic footage typically available in the manual.
Weights
Curb Weight Est:
1350 - 1500 kg (2976 - 3307 lbs) depending on engine and transmission.
Gross Vehicle Weight Rating Gvwr:
Check vehicle's door jamb sticker or manual for precise rating.
Towing Capacity:
Typically not rated for heavy towing in most markets; consult local regulations and manual.
🛡️ Safety Features
Ratings
NHTSA Ratings 1999:
Specific NHTSA ratings for this model year and body style may vary; generally considered safe for its time. Consult official NHTSA archives if available.
IIHS Ratings 1999:
Specific IIHS ratings for this model year and body style may vary. Consult official IIHS archives if available.
Active Features
ABS:
Anti-lock Braking System (ABS) often standard or optional on higher trims.
Traction Control:
Traction Control System (TCS) may be available on select models/trims.
Passive Features
Airbags:
Driver and front passenger airbags.
Seatbelts:
Three-point seatbelts for all occupants, with pretensioners for front seats.
Child Seat Anchors:
LATCH/ISOFIX system not standard in this era; likely relies on seatbelt installation for child seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player. CD player optional on higher trims or as an aftermarket addition.
Speaker Configuration:
Typically 4 or 6 speakers (front doors, rear doors/panels).
Driver Assistance
Cruise Control:
Available on most models, a common convenience feature for highway driving.
Anti Theft System:
Basic factory alarm or immobilizer system may be present on some trims.
Connectivity
Auxiliary Inputs:
No factory auxiliary audio inputs. Aftermarket solutions (e.g., FM transmitters, CD changers with aux adapters) would be required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6-12 months, whichever comes first (refer to manual for exact mileage and oil type).
Engine Oil Filter Replacement:
With every oil change.
Air Filter Replacement:
Every 15,000-30,000 miles or as needed, inspect at oil changes.
Spark Plug Replacement:
Approximately every 30,000-60,000 miles depending on plug type (standard vs. platinum).
Timing Belt Replacement:
Crucial interval: typically every 60,000-90,000 miles or 5-7 years. Failure can cause severe engine damage.
Coolant Flush:
Every 30,000-60,000 miles or 2-4 years.
Brake Fluid Flush:
Every 2-3 years or 30,000 miles, as brake fluid absorbs moisture.
Fluid Specifications
Engine Oil Type:
Typically SAE 5W-30 or 10W-30 API SG or SH, with 5W-30 recommended for cold climates. Refer to manual.
Engine Oil Capacity:
Approx. 3.9 - 4.3 US quarts (3.7 - 4.1 Liters) with filter change.
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Mazda green coolant or equivalent.
Power Steering Fluid:
Dexron II or Dexron III ATF (check manual).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Mounts:
Can degrade over time, leading to vibration, especially at idle or during acceleration.
Automatic Transmission:
Some units may experience harsh shifting or torque converter shudder, often related to fluid degradation or electronic control issues.
Alternator Failure:
Alternators can be a point of failure; symptoms include battery warning light and electrical system issues.
Cv Joint Boots:
Torn CV joint boots can lead to premature wear and failure of the CV joints, causing clicking noises during turns.
Heater Control Valve:
The heater control valve can leak or seize, affecting heating performance.
Exhaust System:
Rust and corrosion can affect exhaust components over time, especially in regions with harsh winters.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Mazda's reputation for building driver-focused vehicles with good value and innovative engineering.
Model Evolution
Mazda 626 Generations:
The 1999 model represents the fifth generation (GF/GW) of the Mazda 626, which ran from 1997 to 2002. This generation saw a significant redesign.
Station Wagon Variants:
The station wagon variant, known as the GW chassis, offered increased practicality over the sedan and coupe versions.
Production
Manufacturing Locations:
Primarily manufactured in Japan. Some assembly may have occurred in other global locations.
Production Period Fifth Gen:
1997-2002
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The Mazda 626 line has historically been a frequent contender on Car and Driver's 10 Best lists in earlier generations, showcasing its enduring appeal and quality.
Ratings
Consumer Reports:
Consumer Reports typically rated the Mazda 626 favorably for reliability and driving dynamics during its production run.
Certifications
Manufacturer Recommendation:
This manual is directly recommended by Mazda for authorized service and repair procedures, ensuring factory-level accuracy.