🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 2002 Generation Generation Designation: Third Generation (BJ) Codes Chassis Code: BJ 👋 Introduction Market Position Market Segment: Compact car, known for sporty handling and reliability. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra. Key Features Vehicle Selling Points: Agile handling, good fuel economy, affordable pricing, available performance variants (e.g., Mazdaspeed Protege). 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Secondary Coverage: Maintenance, Diagnosis, and Troubleshooting Page Count Estimated Page Count: Extensive (Exact count not provided, but typical for full service manuals) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full coverage including disassembly, inspection, assembly, and specifications. Engine Lubrication: Oil pump, oil filter, oil cooler, oil passages, and lubrication system troubleshooting. Engine Cooling: Radiator, water pump, thermostat, coolant passages, cooling fan, and system diagnostics. Engine Control: ECU, sensors (e.g., crankshaft position, camshaft position, O2, MAP, TPS), actuators, ignition system, and emission controls. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, fuel rail, pressure regulator, and EVAP system. Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, hangers, and O2 sensor mounting. Accelerator Control: Throttle body, accelerator cable/linkage, cruise control integration. Clutch: Clutch disc, pressure plate, release bearing, clutch hydraulics (master and slave cylinders), and adjustment. Manual Transmission: Gearbox disassembly, inspection, assembly, shifting mechanisms, clutch operation, and fluid specifications. Automatic Transmission: Transmission operation, hydraulic control, valve body, torque converter, planetary gear sets, and fluid specifications. Propeller Shaft: Driveshaft components, universal joints, and differential coupling. Rear Final Drive: Differential housing, gears, bearings, seals, and lubrication. Front Axle: CV joints, axleshafts, wheel bearings, and hub assemblies. Rear Axle: Rear axle housing, bearings, seals, and hub assemblies. Front Suspension: MacPherson struts, control arms, ball joints, stabilizer bars, bushings, and wheel alignment. Rear Suspension: Independent rear suspension (e.g., multi-link or trailing arm), shock absorbers, springs, bushings, and wheel alignment. Brake System: Front and rear disc/drum brakes, calipers, rotors, pads, shoes, brake lines, master cylinder, and bleeding procedures. Parking Brake: Parking brake mechanism, cables, adjustment, and related components. Brake Control System: ABS (Anti-lock Braking System) components, sensors, hydraulic modulator, and diagnostic procedures. Steering Control System: Steering wheel, steering column, power steering pump, rack and pinion, tie rods, and steering linkage. Seat Belts: Seat belt retractors, anchors, buckles, and pre-tensioner systems. Srs: Airbag system components, control module, sensors, and diagnostic procedures. Body Lock Security: Door locks, latches, handles, ignition switch, central locking system, and alarm system. Glasses Window Mirrors: Window regulators (manual and power), seals, glass replacement, and mirror adjustments. Exterior Interior: Bumpers, fenders, doors, hood, trunk lid, trim pieces, interior panels, and upholstery. Instrument Panel: Gauge cluster, warning lights, switches, climate controls, and dash panel removal/installation. Seat: Seat construction, adjustment mechanisms, and upholstery. Automatic Air Conditioner: A/C system components (compressor, condenser, evaporator, receiver-drier), refrigerant, charge procedures, diagnostics, and climate control unit. Starting Charging: Starter motor, battery, alternator, voltage regulator, and wiring diagrams. Lighting System: Headlights, taillights, turn signals, interior lighting, fuses, relays, and wiring. Driver Information System: On-board computer functions, trip computer, and other driver displays. Wiper Washer Horn: Wiper motor, linkage, blades, washer pump, reservoir, and horn operation. Body Control System: Integration of various body electronic modules. Lan System: Local Area Network (CAN bus) communication between modules, diagnostic access. Audio Visual Navigation Telephone: Radio, CD player, speaker systems, optional navigation, and telephone integration. Auto Cruise Control: Cruise control system components, operation, and troubleshooting. Power Supply Ground Circuit Elements: Battery, grounds, fuses, relays, and electrical component connections. Maintenance: Scheduled maintenance, fluid changes, filter replacements, and general upkeep. Procedures Included Diagnostic Procedures: Detailed troubleshooting guides, symptom-based diagnostics, and DTC (Diagnostic Trouble Code) explanations. Repair Procedures: Step-by-step instructions for component removal, installation, and overhaul. Maintenance Procedures: Oil changes, filter replacements, tune-ups, brake fluid flushes, coolant changes, and belt replacements. Adjustment Procedures: Clutch adjustment, parking brake adjustment, idle speed adjustment, and alignment procedures. Specification Data: Torque specifications, clearances, fluid capacities, and electrical resistance values. Wiring Diagrams: Comprehensive electrical system wiring diagrams for all major systems. Technical Depth Depth: Comprehensive, dealer-level technical information suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Format: PDF (.pdf) Compression: .rar/.zip (Requires decompression software like WinRAR, WinZip, or 7-Zip) Print Quality Printability: Yes, printable pages Binding Type Binding Type: Digital (PDF) - No physical binding Paper Type Paper Type: N/A (Digital file) Reader Requirements Reader Software: Adobe Acrobat Reader or compatible PDF viewer required. ⚙️ Engine Specifications Primary Engine Engine Code Common: FS-DE (2.0L DOHC Inline-4) Engine Displacement: 1991 cc (2.0 Liters) Performance Horsepower Typical: Approximately 120-130 hp @ 5800-6000 rpm (varies slightly by market and specific tune) Torque Typical: Approximately 127-135 lb-ft @ 4000-4500 rpm (varies slightly) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPFI)...