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Mazda RX3 RX-3 1970-1978 Workshop Service Repair Manual

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$133.00
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The Mazda RX-3, produced from 1970 to 1978, stands as a testament to Mazda's pioneering spirit in rotary engine technology. Available in Coupe, Sedan, and Station Wagon body styles, this compact sports vehicle offered an affordable yet engaging driving experience, drawing inspiration from European sports car design. Its reputation for agile handling and a lightweight chassis, powered by the distinctive 12A Wankel rotary engine, set it apart from contemporaries like the Datsun 240Z and Toyota Celica. The RX-3 was celebrated for its spirited performance and unique mechanical character, solidifying its place as an enthusiast favorite. This comprehensive Workshop Service Repair Manual provides in-depth guidance for the Mazda RX-3, covering chassis codes S102 and S122. Spanning hundreds of pages, this English-language manual details everything from routine maintenance, such as oil changes and fluid checks, to complex overhauls of the rotary engine, transmissions, brakes, and suspension systems. It includes detailed procedures for carburetor adjustment, ignition timing, and troubleshooting common issues specific to the rotary powerplant and other vehicle components. With factory-level repair information, detailed substeps, and numerous illustrations, this manual is an essential resource for owners, mechanics, and technicians seeking to maintain and repair their RX-3. 🏷️ Basic Information Identification Make: Mazda Model: RX-3 Model Variant: RX3 Body Styles Covered: Coupe, Sedan, Station Wagon Codes Chassis Codes: S102, S122 👋 Introduction Market Position Segment: Compact Sports Coupe/Sedan/Wagon Positioning: Affordable, sporty, rotary-powered Japanese vehicle Competitive Analysis Competitors: Datsun 240Z/260Z, Toyota Celica, Nissan Skyline (early generations), Ford Escort Key Features Engine Type: Unique Mazda Wankel rotary engine Design Inspiration: European sports car styling cues Handling: Renowned for agile handling and lightweight chassis 📋 Manual Details Coverage Areas Covered Years: 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978 Page Count Estimated Page Count: Hundreds Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Rotary engine (12A) disassembly, assembly, inspection, overhaul Fuel System: Carburetor (various models), fuel pump, fuel lines, fuel tank Ignition System: Distributor, ignition coils, spark plugs, wiring Cooling System: Radiator, water pump, thermostat, hoses, fan Lubrication System: Oil pump, oil filter, oil passages, oil requirements Exhaust System: Exhaust manifold, pipes, muffler, catalytic converter (where applicable) Transmission Manual: Clutch, gearbox (4-speed and 5-speed) disassembly, assembly, adjustments Transmission Automatic: Automatic transmission (optional) service and adjustments Driveline: Propeller shaft, differential, drive axles Suspension Front: MacPherson struts, control arms, bushings, springs, shock absorbers Suspension Rear: Leaf springs, shock absorbers, locating links (depending on body style) Steering System: Steering box, steering column, tie rods, linkages Brake System: Front disc brakes, rear drum brakes, master cylinder, brake lines, calipers, wheel cylinders Electrical System: Battery, alternator, starter motor, lighting, gauges, wiring diagrams Body And Chassis: Body panel removal/installation, frame components, weatherstripping Interior: Seating, dashboard, trim panels, carpets, headliner Heating And Ventilation: HVAC system components, blower motor, heater core, A/C (if equipped) Exterior: Bumpers, grille, doors, hood, trunk lid, glass, trim Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, fluid level checks Engine Overhaul: Complete engine rebuild procedures for the 12A rotary engine Transmission Repair: Gearbox disassembly, reassembly, synchro ring replacement, bearing service Suspension Diagnosis And Repair: Wheel bearing replacement, strut replacement, bushing renewal Brake Service: Pad/shoe replacement, caliper/wheel cylinder overhaul, bleeding procedure Electrical Troubleshooting: Diagnostic procedures for common electrical faults, wiring harness repair Carburetor Adjustment And Rebuild: Detailed procedures for setting idle speed, mixture, and rebuilding carburetor units Rotary Apex Seal Inspection: Procedures for assessing apex seal wear and potential replacement Cooling System Flush And Refill: Proper procedures for draining, flushing, and refilling the cooling system Ignition Timing Adjustment: Setting ignition timing using a timing light Wheel Alignment Specifications: Front and rear wheel alignment angles Troubleshooting Guides: Step-by-step diagnostics for common issues Technical Depth Depth: Complete factory-level repair and overhaul information Detail Level: Hundreds of photos and illustrations, detailed substeps, notes, cautions, warnings Diagnostic Tools: Information on basic diagnostic tools and techniques required 📊 Manual Specifications File Format Format: PDF Compatibility: Windows and Mac operating systems Print Quality Printability: Printable without restriction Image Resolution: High-quality for clear viewing of illustrations Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 12A Engine Type: Rotary (Wankel) Engine Displacement Swept Volume: 1146 cc (approx. 69.9 cu in) Rotor Housing Design: Two-rotor Performance Horsepower Est: 80-110 hp (depending on emissions controls and year) Torque Est: 90-100 lb-ft (depending on emissions controls and year) Fuel System Carburetor Type: Single or Twin Solex, Hitachi, or Mikuni carburetors (model dependent) Fuel Type: Unleaded gasoline (later models) Oil System Oil Type: Specific rotary engine oil or SAE 20W-50 (refer to manual for precise specs) Oil Capacity: Approx. 4.5-5.0 liters (including filter, consult manual) 🔧 Transmission Standard Transmission Type: 4-speed manual Optional Transmission Type: 3-speed automatic (e.g., Toyo Kogyo 'TorqueFlite' derivative) Features Clutch Type:...
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Mazda RX3 RX-3 1970-1978 Workshop Service Repair ManualMazda RX3 RX-3 1970-1978 Workshop Service Repair ManualMazda RX3 RX-3 1970-1978 Workshop Service Repair ManualMazda RX3 RX-3 1970-1978 Workshop Service Repair Manual
The Mazda RX-3, produced from 1970 to 1978, stands as a testament to Mazda's pioneering spirit in rotary engine technology. Available in Coupe, Sedan, and Station Wagon body styles, this compact sports vehicle offered an affordable yet engaging driving experience, drawing inspiration from European sports car design. Its reputation for agile handling and a lightweight chassis, powered by the distinctive 12A Wankel rotary engine, set it apart from contemporaries like the Datsun 240Z and Toyota Celica. The RX-3 was celebrated for its spirited performance and unique mechanical character, solidifying its place as an enthusiast favorite. This comprehensive Workshop Service Repair Manual provides in-depth guidance for the Mazda RX-3, covering chassis codes S102 and S122. Spanning hundreds of pages, this English-language manual details everything from routine maintenance, such as oil changes and fluid checks, to complex overhauls of the rotary engine, transmissions, brakes, and suspension systems. It includes detailed procedures for carburetor adjustment, ignition timing, and troubleshooting common issues specific to the rotary powerplant and other vehicle components. With factory-level repair information, detailed substeps, and numerous illustrations, this manual is an essential resource for owners, mechanics, and technicians seeking to maintain and repair their RX-3.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-3
Model Variant:
RX3
Body Styles Covered:
Coupe, Sedan, Station Wagon
Codes
Chassis Codes:
S102, S122
👋 Introduction
Market Position
Segment:
Compact Sports Coupe/Sedan/Wagon
Positioning:
Affordable, sporty, rotary-powered Japanese vehicle
Competitive Analysis
Competitors:
Datsun 240Z/260Z, Toyota Celica, Nissan Skyline (early generations), Ford Escort
Key Features
Engine Type:
Unique Mazda Wankel rotary engine
Design Inspiration:
European sports car styling cues
Handling:
Renowned for agile handling and lightweight chassis
📋 Manual Details
Coverage Areas
Covered Years:
1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978
Page Count
Estimated Page Count:
Hundreds
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Rotary engine (12A) disassembly, assembly, inspection, overhaul
Fuel System:
Carburetor (various models), fuel pump, fuel lines, fuel tank
Ignition System:
Distributor, ignition coils, spark plugs, wiring
Cooling System:
Radiator, water pump, thermostat, hoses, fan
Lubrication System:
Oil pump, oil filter, oil passages, oil requirements
Exhaust System:
Exhaust manifold, pipes, muffler, catalytic converter (where applicable)
Transmission Manual:
Clutch, gearbox (4-speed and 5-speed) disassembly, assembly, adjustments
Transmission Automatic:
Automatic transmission (optional) service and adjustments
Driveline:
Propeller shaft, differential, drive axles
Suspension Front:
MacPherson struts, control arms, bushings, springs, shock absorbers
Suspension Rear:
Leaf springs, shock absorbers, locating links (depending on body style)
Steering System:
Steering box, steering column, tie rods, linkages
Brake System:
Front disc brakes, rear drum brakes, master cylinder, brake lines, calipers, wheel cylinders
Electrical System:
Battery, alternator, starter motor, lighting, gauges, wiring diagrams
Body And Chassis:
Body panel removal/installation, frame components, weatherstripping
Interior:
Seating, dashboard, trim panels, carpets, headliner
Heating And Ventilation:
HVAC system components, blower motor, heater core, A/C (if equipped)
Exterior:
Bumpers, grille, doors, hood, trunk lid, glass, trim
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, fluid level checks
Engine Overhaul:
Complete engine rebuild procedures for the 12A rotary engine
Transmission Repair:
Gearbox disassembly, reassembly, synchro ring replacement, bearing service
Suspension Diagnosis And Repair:
Wheel bearing replacement, strut replacement, bushing renewal
Brake Service:
Pad/shoe replacement, caliper/wheel cylinder overhaul, bleeding procedure
Electrical Troubleshooting:
Diagnostic procedures for common electrical faults, wiring harness repair
Carburetor Adjustment And Rebuild:
Detailed procedures for setting idle speed, mixture, and rebuilding carburetor units
Rotary Apex Seal Inspection:
Procedures for assessing apex seal wear and potential replacement
Cooling System Flush And Refill:
Proper procedures for draining, flushing, and refilling the cooling system
Ignition Timing Adjustment:
Setting ignition timing using a timing light
Wheel Alignment Specifications:
Front and rear wheel alignment angles
Troubleshooting Guides:
Step-by-step diagnostics for common issues
Technical Depth
Depth:
Complete factory-level repair and overhaul information
Detail Level:
Hundreds of photos and illustrations, detailed substeps, notes, cautions, warnings
Diagnostic Tools:
Information on basic diagnostic tools and techniques required
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows and Mac operating systems
Print Quality
Printability:
Printable without restriction
Image Resolution:
High-quality for clear viewing of illustrations
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
12A
Engine Type:
Rotary (Wankel) Engine
Displacement Swept Volume:
1146 cc (approx. 69.9 cu in)
Rotor Housing Design:
Two-rotor
Performance
Horsepower Est:
80-110 hp (depending on emissions controls and year)
Torque Est:
90-100 lb-ft (depending on emissions controls and year)
Fuel System
Carburetor Type:
Single or Twin Solex, Hitachi, or Mikuni carburetors (model dependent)
Fuel Type:
Unleaded gasoline (later models)
Oil System
Oil Type:
Specific rotary engine oil or SAE 20W-50 (refer to manual for precise specs)
Oil Capacity:
Approx. 4.5-5.0 liters (including filter, consult manual)
🔧 Transmission
Standard
Transmission Type:
4-speed manual
Optional
Transmission Type:
3-speed automatic (e.g., Toyo Kogyo 'TorqueFlite' derivative)
Features
Clutch Type:
Single dry plate, diaphragm spring
📐 Dimensions
Exterior
Wheelbase:
Approx. 95.5 inches (2425 mm)
Length:
Approx. 161.2 - 171.7 inches (4095 - 4360 mm, body style dependent)
Width:
Approx. 63.8 inches (1620 mm)
Height:
Approx. 52.0 - 53.1 inches (1320 - 1350 mm, body style dependent)
Weights
Curb Weight:
Approx. 2000 - 2300 lbs (907 - 1043 kg, depending on body style and equipment)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official data available from the era; emphasis on passive restraint systems of the time
Active Features
Brakes:
Front disc, rear drum (standard); some later models may have had optional rear discs
Steering:
Recirculating ball steering system
Passive Features
Seatbelts:
Standard lap and shoulder belts
Headlights:
Dual or quad sealed-beam or composite headlights
💡 Technology Features
Infotainment
Radio:
AM/FM radio, optional cassette player
Gauges:
Speedometer, tachometer, fuel gauge, temperature gauge, oil pressure warning light
Driver Assistance
Braking Assist:
Power assist for brakes (optional on some models)
Connectivity
Connectivity Features:
N/A (era appropriate)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles or 3 months (check manual for specific year/model)
Spark Plug Replacement:
Every 15,000 - 20,000 miles (special rotary spark plugs)
Coolant Flush:
Every 2 years or 24,000 miles
Fluid Specifications
Engine Oil Viscosity:
SAE 20W-50 or specialized rotary oil (refer to manual)
Coolant:
Ethylene glycol-based antifreeze (50/50 mix with distilled water)
Brake Fluid:
DOT 3 or DOT 4 (refer to manual)
Transmission Fluid Manual:
GL-4 Gear Oil (e.g., SAE 80W-90)
Transmission Fluid Automatic:
Dexron II or equivalent (refer to manual)
Known Issues
Rotary Engine:
Apex seal wear, oil seal failure, carbon buildup, potential for oil injection system issues
Carburetor:
Tuning difficulties, vacuum leaks, float level adjustments
Cooling System:
Hose degradation, radiator leaks, thermostat failures
Suspension:
Bushings wear, strut mount issues, ball joint wear
Electrical:
Corroded wiring, alternator issues, starter motor wear
📚 Vehicle History
Brand Heritage
Rotary Pioneering:
Mazda's commitment to rotary engine technology, beginning with the Cosmo Sport.
Model Evolution
First Generation:
Introduced in 1970 (Japan) as the Mazda Familia Rotary Coupe, later exported as RX-3.
Facelifts:
Minor styling updates and feature additions throughout its production run.
Production
Manufacturing Location:
Japan
Production End Year:
1978 (replaced by RX-7)
🏆 Awards & Recognition
Recognitions
Automotive Press:
Often praised for its unique rotary engine, sporty handling, and attractive styling in contemporary reviews.
Ratings
Performance Reviews:
Recognized for spirited acceleration and good road holding characteristics.
Certifications
Certification:
N/A (Era specific safety standards applied)
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