The Mazda RX-7 FD, produced from 1992 to 2002, stands as a celebrated halo sports car, distinguished by its innovative twin-rotor, sequential turbocharged 13B-REW rotary engine. This iconic vehicle is engineered for exceptional performance and handling, featuring a lightweight chassis with near-perfect weight distribution, advanced double-wishbone suspension, and a high-revving engine renowned for its compact size and power delivery. The RX-7 FD competed with other high-performance sports cars of its era, offering a unique driving experience characterized by its precise steering and communicative chassis, making it a highly sought-after model for enthusiasts. This comprehensive factory service repair manual provides complete workshop service and repair information for the Mazda RX-7 FD. It covers all major components and systems, including the rotary engine, manual transmission, chassis, and electrical systems, offering detailed step-by-step procedures for maintenance, diagnostics, and repair. The manual includes crucial technical specifications, torque values, wiring diagrams, and exploded views, designed to assist both professional technicians and dedicated DIY mechanics in maintaining and restoring the vehicle to optimal condition. 🏷️ Basic Information Identification Make: Mazda Model: RX-7 Generation: FD (Third Generation) Model Code: FD3S Codes Year: 1993 👋 Introduction Market Position Positioning: The Mazda RX-7 FD is a halo sports car, renowned for its twin-rotor rotary engine, exceptional handling, and iconic design. This manual targets owners and enthusiasts who wish to maintain and repair this unique vehicle. Competitive Analysis Competitors: Competed with high-performance sports cars of its era such as the Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mitsubishi 3000GT VR-4, and Porsche 968. Key Features Vehicle Highlights: Twin-sequential turbocharging, lightweight chassis, near 50/50 weight distribution, advanced suspension design (double wishbone front and rear), rotary engine's high-revving character and compact size. Handling Dynamics: Renowned for its exceptional balance, precise steering, and communicative chassis, contributing to its legendary driving experience. 📋 Manual Details Coverage Areas Coverage: Complete workshop service and repair Page Count Estimated Pages: Hundreds (exact number not specified, but implies extensive detail) Manual Type Type: Official Factory Service Repair Manual Usage Level: Suitable for professional technicians and DIY mechanics. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Rotary Engine (13B-REW), including twin-turbo system, lubrication, cooling, fuel, ignition, and emissions Transmission: Manual Transmission (R154-type), clutch system, driveline Chassis: Suspension (front and rear), steering system, brakes (front and rear, ABS), wheels and tires Electrical: Wiring diagrams, lighting, instrumentation, power distribution, starter, charging system, body electronics, engine control unit (ECU) Body: Exterior panels, interior trim, HVAC system, doors, windows, seats Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Repair: Step-by-step repair procedures for all major components and systems Diagnostics: Troubleshooting guides, symptom-based diagnostics, fault code interpretation Disassembly Assembly: Detailed instructions for complete disassembly and reassembly of components Bodywork Repair: Repair and replacement of body panels, glass, and trim. Air Conditioning Service: Refrigerant handling, system diagnosis, and component replacement for the HVAC system. Fuel System Diagnosis: Fuel pump, injectors, pressure regulator, and tank servicing. Cooling System Service: Radiator, water pump, thermostat, and fan replacement and testing. Technical Depth Depth: Comprehensive: Covers from basic maintenance to complex engine and electrical diagnostics and repairs, suitable for professional technicians and advanced DIYers. Wiring Diagrams: Detailed, full-color wiring diagrams for all electrical systems. Torque Specifications: Precise torque specifications for all fasteners during assembly and repair. Exploded Views: Highly detailed exploded views and diagrams illustrating component relationships and assembly order. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Capability: YES (Zoom IN/OUT) Binding Type Binding Type: Digital (Downloadable PDF) Paper Type Paper Type: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Engine Code: 13B-REW Configuration: Twin-Rotor, Sequential Turbocharged Performance Horsepower: 255 PS (252 hp; 188 kW) at 6500 rpm (US/Japan spec), later models increased to 280 PS (276 hp; 206 kW) Torque: 294 Nm (217 lb-ft) at 5000 rpm (US/Japan spec), later models increased to 314 Nm (232 lb-ft) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Premium Octane Recommended) 🔧 Transmission Standard Transmission Type: 5-speed Manual Optional Transmission Type: 4-speed Automatic (less common and generally less desirable for performance enthusiasts) Features Clutch Type: Hydraulic Clutch 📐 Dimensions Exterior Length: 4295 mm (169.1 in) Width: 1750 mm (68.9 in) Height: 1230 mm (48.4 in) Weights Curb Weight: Approximately 1300-1350 kg (2866-2976 lb) depending on trim and options 🛡️ Safety Features Ratings Crash Test Ratings: Specific official ratings for the 1993 model are not readily available, but the FD RX-7 featured a robust chassis design for its era. Active Features ABS: Anti-lock Braking System (ABS) standard on most models. Passive Features Airbags: Driver's airbag standard. Chassis Design: Reinforced safety cell, crumple zones. 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM stereo with cassette player, often with an optional CD player. Amplified system available on higher trims. Driver Assistance Cruise...