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Mazda Speed 3 2007 (1st Generation) Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: MazdaSpeed3 Year: 2007 Generation: 1st Generation Codes Chassis Code: BK 👋 Introduction Market Position Segment: Compact Performance Hatchback Target Audience: Enthusiast drivers seeking a practical yet potent vehicle Competitive Analysis Key Competitors: Volkswagen GTI, Subaru WRX, Honda Civic Si, Mitsubishi Lancer Ralliart Key Features Performance Focus: Turbocharged engine, sport-tuned suspension, performance braking system Practicality: Hatchback utility, five-door configuration 📋 Manual Details Coverage Areas Coverage: Full Service and Repair Procedures Page Count Pages: Extensive (typically 1000+ pages for a full factory service manual) Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Digital (PDF/eBook) 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine management (ECU/PCM), turbocharging system Transmission: Manual transmission (MTX), clutch, driveline, propeller shaft, differentials Brakes: Front and rear brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake system bleeding, hydraulic circuits Suspension: Front and rear suspension, struts, shocks, springs, control arms, anti-roll bars, wheel alignment Steering: Power steering system, steering column, steering rack, tie rod ends Electrical: Battery, charging system, starting system, lighting, instrumentation, power accessories, body control modules (BCM), multiplex communication systems (CAN bus) HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant circuits, controls, blower motor Body: Exterior body panels, doors, windows, locks, mirrors, interior trim, safety restraints (airbags, seat belts) Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and replacements, spark plug replacement, belt inspection/replacement Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation, electrical circuit testing Repair: Component removal and installation, disassembly and reassembly, adjustments, calibration, component testing Engine Repair: Engine overhauls, cylinder head removal/installation, piston and connecting rod replacement, crankshaft service, timing chain/belt service Transmission Repair: Clutch replacement, transmission disassembly/reassembly, gear synchro repair, bearing replacement Electrical Repair: Wiring harness repair, component replacement (alternator, starter, sensors), module testing and replacement Technical Depth Depth: Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format Searchable Text: Yes (for PDF formats) Digital Rights Management: Typically none (unrestricted use for personal reference) Print Quality Clarity: High-resolution diagrams and text Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: MZR DISI Turbo (LF-VDS) Engine Type: Inline 4-cylinder, turbocharged, intercooled Displacement: 2.3 Liters (2261 cc) Bore X Stroke: 87.5 mm x 94.0 mm Compression Ratio: 9.1:1 Performance Horsepower: 263 hp @ 5500 rpm Torque: 280 lb-ft @ 3000 rpm Fuel System Fuel Delivery: Direct Injection (DISI), Sequential Electronic Fuel Injection Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Management ECM Type: Denso ECU Turbocharging Turbocharger Model: Mitsubishi TD04-15G or similar Boost Pressure: Approx. 15-17 psi (1.0-1.2 bar) 🔧 Transmission Standard Type: 6-Speed Manual Transmission (MTX) Optional Transmission Options: None (Manual transmission only) Features Gear Ratios 1St: 3.667 Gear Ratios 2Nd: 2.077 Gear Ratios 3Rd: 1.363 Gear Ratios 4Th: 1.029 Gear Ratios 5Th: 0.833 Gear Ratios 6Th: 0.700 Final Drive Ratio: 3.944 Fluid Specifications Transmission Fluid Type: API GL-4 SAE 75W-90 Gear Oil (e.g., Mazda Genuine Oil or equivalent) 📐 Dimensions Exterior Length: 177.1 inches (4498 mm) Width: 70.1 inches (1781 mm) Height: 57.7 inches (1466 mm) Wheelbase: 104.7 inches (2659 mm) Front Track: 60.8 inches (1545 mm) Rear Track: 60.4 inches (1535 mm) Interior Front Headroom: 39.7 inches (1008 mm) Front Legroom: 42.9 inches (1090 mm) Rear Headroom: 38.3 inches (973 mm) Rear Legroom: 37.9 inches (963 mm) Cargo Cargo Volume Seats Up: 15.1 cubic feet (428 L) Cargo Volume Seats Down: 42.7 cubic feet (1209 L) Weights Curb Weight: 3107 lbs (1409 kg) Gross Vehicle Weight Rating Gvwr: 4167 lbs (1890 kg) Wheels Tires Wheel Size: 18 x 7.5 inches Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) Tire Size: 215/45R18 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (Driver and Passenger) NHTSA Side Impact: 4-Star (Front) / 5-Star (Rear) IIHS Front Crashworthiness: Good IIHS Side Impact: Good IIHS Rear Impact And Head Restraints: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Ebd: Standard Electronic Brakeforce Distribution (EBD) Traction Control: Standard Traction Control System (TCS) Electronic Stability Control: Standard Dynamic Stability Control (DSC) Passive Features Airbags: Front dual-stage airbags, front side-impact airbags, side-curtain airbags (front and rear) Seatbelts: 3-point front seatbelts with pretensioners and load limiters, 3-point rear seatbelts Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: Bose premium audio system with 6-disc CD changer and subwoofer (optional). Display: Multi-information display (MID) in instrument cluster, optional navigation system with touchscreen. Driver Assistance Cruise Control: Standard cruise control. Keyless Entry: Keyless entry system with immobilizer. Connectivity Bluetooth: Optional Bluetooth hands-free phone system. Climate Control Climate Control Type: Manual or automatic climate control (optional). 🔧 Maintenance Service Intervals Oil Change Interval:...
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Mazda Speed 3 2007 (1st Generation) Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
MazdaSpeed3
Year:
2007
Generation:
1st Generation
Codes
Chassis Code:
BK
👋 Introduction
Market Position
Segment:
Compact Performance Hatchback
Target Audience:
Enthusiast drivers seeking a practical yet potent vehicle
Competitive Analysis
Key Competitors:
Volkswagen GTI, Subaru WRX, Honda Civic Si, Mitsubishi Lancer Ralliart
Key Features
Performance Focus:
Turbocharged engine, sport-tuned suspension, performance braking system
Practicality:
Hatchback utility, five-door configuration
📋 Manual Details
Coverage Areas
Coverage:
Full Service and Repair Procedures
Page Count
Pages:
Extensive (typically 1000+ pages for a full factory service manual)
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF/eBook)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine management (ECU/PCM), turbocharging system
Transmission:
Manual transmission (MTX), clutch, driveline, propeller shaft, differentials
Brakes:
Front and rear brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake system bleeding, hydraulic circuits
Suspension:
Front and rear suspension, struts, shocks, springs, control arms, anti-roll bars, wheel alignment
Steering:
Power steering system, steering column, steering rack, tie rod ends
Electrical:
Battery, charging system, starting system, lighting, instrumentation, power accessories, body control modules (BCM), multiplex communication systems (CAN bus)
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant circuits, controls, blower motor
Body:
Exterior body panels, doors, windows, locks, mirrors, interior trim, safety restraints (airbags, seat belts)
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and replacements, spark plug replacement, belt inspection/replacement
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation, electrical circuit testing
Repair:
Component removal and installation, disassembly and reassembly, adjustments, calibration, component testing
Engine Repair:
Engine overhauls, cylinder head removal/installation, piston and connecting rod replacement, crankshaft service, timing chain/belt service
Transmission Repair:
Clutch replacement, transmission disassembly/reassembly, gear synchro repair, bearing replacement
Electrical Repair:
Wiring harness repair, component replacement (alternator, starter, sensors), module testing and replacement
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
Searchable Text:
Yes (for PDF formats)
Digital Rights Management:
Typically none (unrestricted use for personal reference)
Print Quality
Clarity:
High-resolution diagrams and text
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
MZR DISI Turbo (LF-VDS)
Engine Type:
Inline 4-cylinder, turbocharged, intercooled
Displacement:
2.3 Liters (2261 cc)
Bore X Stroke:
87.5 mm x 94.0 mm
Compression Ratio:
9.1:1
Performance
Horsepower:
263 hp @ 5500 rpm
Torque:
280 lb-ft @ 3000 rpm
Fuel System
Fuel Delivery:
Direct Injection (DISI), Sequential Electronic Fuel Injection
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
ECM Type:
Denso ECU
Turbocharging
Turbocharger Model:
Mitsubishi TD04-15G or similar
Boost Pressure:
Approx. 15-17 psi (1.0-1.2 bar)
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission (MTX)
Optional
Transmission Options:
None (Manual transmission only)
Features
Gear Ratios 1St:
3.667
Gear Ratios 2Nd:
2.077
Gear Ratios 3Rd:
1.363
Gear Ratios 4Th:
1.029
Gear Ratios 5Th:
0.833
Gear Ratios 6Th:
0.700
Final Drive Ratio:
3.944
Fluid Specifications
Transmission Fluid Type:
API GL-4 SAE 75W-90 Gear Oil (e.g., Mazda Genuine Oil or equivalent)
📐 Dimensions
Exterior
Length:
177.1 inches (4498 mm)
Width:
70.1 inches (1781 mm)
Height:
57.7 inches (1466 mm)
Wheelbase:
104.7 inches (2659 mm)
Front Track:
60.8 inches (1545 mm)
Rear Track:
60.4 inches (1535 mm)
Interior
Front Headroom:
39.7 inches (1008 mm)
Front Legroom:
42.9 inches (1090 mm)
Rear Headroom:
38.3 inches (973 mm)
Rear Legroom:
37.9 inches (963 mm)
Cargo
Cargo Volume Seats Up:
15.1 cubic feet (428 L)
Cargo Volume Seats Down:
42.7 cubic feet (1209 L)
Weights
Curb Weight:
3107 lbs (1409 kg)
Gross Vehicle Weight Rating Gvwr:
4167 lbs (1890 kg)
Wheels Tires
Wheel Size:
18 x 7.5 inches
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Tire Size:
215/45R18
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver and Passenger)
NHTSA Side Impact:
4-Star (Front) / 5-Star (Rear)
IIHS Front Crashworthiness:
Good
IIHS Side Impact:
Good
IIHS Rear Impact And Head Restraints:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brakeforce Distribution (EBD)
Traction Control:
Standard Traction Control System (TCS)
Electronic Stability Control:
Standard Dynamic Stability Control (DSC)
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, side-curtain airbags (front and rear)
Seatbelts:
3-point front seatbelts with pretensioners and load limiters, 3-point rear seatbelts
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Bose premium audio system with 6-disc CD changer and subwoofer (optional).
Display:
Multi-information display (MID) in instrument cluster, optional navigation system with touchscreen.
Driver Assistance
Cruise Control:
Standard cruise control.
Keyless Entry:
Keyless entry system with immobilizer.
Connectivity
Bluetooth:
Optional Bluetooth hands-free phone system.
Climate Control
Climate Control Type:
Manual or automatic climate control (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions).
Engine Oil Filter Replacement:
At every oil change
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement:
Every 45,000 miles (72,000 km) (specific platinum or iridium plugs required).
Coolant Flush:
Every 60,000 miles (96,000 km) or 5 years.
Transmission Fluid Change:
Every 60,000 miles (96,000 km) or 5 years.
Fluid Specifications
Engine Oil Type:
SAE 0W-20 Synthetic (API SN or higher specification).
Engine Oil Capacity:
4.8 US quarts (4.5 liters) with filter change.
Coolant Type:
Mazda FL22 Long Life Antifreeze/Coolant (Blue) or equivalent.
Coolant Capacity:
Approx. 7.2 US quarts (6.8 liters).
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Known Issues
Engine:
Carbon buildup in direct injection system, PCV valve issues leading to oil consumption, turbocharger cooling line leaks.
Clutch:
Potential for clutch wear, especially with aggressive driving.
Suspension:
Front control arm bushings wear, leading to knocking noises.
Electrical:
Faulty window regulators, intermittent infotainment system issues.
Turbo System:
Wastegate rattle, turbo inlet pipe cracking.
📚 Vehicle History
Brand Heritage
Mazda Performance Legacy:
Mazda's reputation for 'Zoom-Zoom' driving dynamics and affordable performance vehicles.
Model Evolution
Mazdaspeed Lineage:
Successor to the Mazdaspeed Protege, continuing the tradition of factory-tuned performance variants.
First Generation Introduction:
Introduced for the 2007 model year, based on the Mazda3 platform (BK).
Production
Production Years:
2007-2009
Manufacturing Location:
Hofu, Yamaguchi, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list for 2007.
Ratings
Motor Trend Car Of The Year:
Contender for Motor Trend Car of the Year.
Certifications
Emissions Compliance:
EPA and CARB compliant for its model year.
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