Mercedes 380SEC 1982 1983 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 380SEC Model Code: C107 Generation: Second Generation (C107) Years Covered: 1982, 1983 👋 Introduction Market Position Positioning: Luxury Grand Tourer Coupe, representing Mercedes-Benz's pinnacle of engineering and design for the era. Competitive Analysis Competitors: BMW 6 Series (E24), Jaguar XJ-S, Maserati Quattroporte (though different body style). Key Features Design: Elegant pillarless coupe design, aerodynamic profile, high-quality interior materials. Powertrain: Smooth and powerful M116 3.8L V8 engine, refined automatic transmission. Comfort And Luxury: Luxurious appointments, advanced climate control for its time, exceptional ride comfort. 📋 Manual Details Coverage Areas Engine Variants: M116 V8 (3.8L) Transmission Variants: 4-speed Automatic (722.3) Trim Levels: All Page Count Estimated Pages: 1000+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (M116), Fuel System, Ignition System, Cooling System, Exhaust System, Transmission (722.3 Automatic) Chassis: Suspension (Front & Rear), Steering System, Braking System (ABS optional), Drivetrain (Driveshafts, Differential) Electrical: Wiring Diagrams, Lighting System, Instrumentation, Power Accessories, Climate Control Electronics, Engine Control Unit (ECU) Diagnostics Body And Interior: Body Panels, Doors, Windows, Convertible Top Mechanism (if applicable to sub-models, though SEC is Coupe), Interior Trim, Seats, Climate Control (HVAC) Procedures Included Maintenance: Routine Servicing, Oil Changes, Filter Replacements, Spark Plug Replacement, Belt Inspection and Replacement, Fluid Checks and Top-offs Repair: Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension Component Replacement, Electrical Component Repair, Fuel System Component Repair Troubleshooting: Diagnostic Flowcharts, Common Faults and Solutions, Electrical System Troubleshooting, Engine Performance Issues, Transmission Shifting Problems Diagnostics: OBD-I (On-Board Diagnostics) procedures, Fault Code Interpretation (where applicable), Sensor Testing, Actuator Testing Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission overhauls. Includes detailed diagnostic procedures and component-level repair instructions. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text enabled Print Quality: High-resolution scans for clear text and diagrams, printable Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: M116 Engine Type: V8 SOHC Displacement: 3839 cc (3.8 Liters) Bore X Stroke: 92.0 mm x 71.5 mm Compression Ratio: 8.3:1 (approx.) Performance Horsepower: 155-160 hp @ 4750-5000 rpm (SAE net) Torque: 220-225 lb-ft @ 2500-3000 rpm (SAE net) Fuel System Fuel Delivery: Bosch K-Jetronic Fuel Injection (CIS - Continuous Injection System) Fuel Type: Unleaded Gasoline (Premium) Engine Management Ignition System: Electronic Ignition with breakerless distributor 🔧 Transmission Standard Type: 4-speed Automatic Transmission Code: 722.3 Features Shift Modes: Standard, Economy (E) Fluid Type Transmission Fluid: MB Spec 236.2 Automatic Transmission Fluid (ATF) or equivalent (e.g., Dexron II compatible) 📐 Dimensions Exterior Length: 4777 mm (188.1 in) Width: 1788 mm (70.4 in) Height: 1370 mm (53.9 in) Wheelbase: 2795 mm (110.0 in) Weights Curb Weight: 1670 kg (3680 lbs) Gross Weight Rating: 2080 kg (4586 lbs) 🛡️ Safety Features Ratings Crash Test Era: Pre-modern crash testing standards, emphasis on passive safety features of the era. Active Features ABS: Optional Anti-lock Braking System (ABS) available on some models. Suspension Stability: Independent suspension contributing to stable handling. Passive Features Airbag: No driver or passenger airbags standard in this period; steering wheel airbag not common yet. Seatbelts: 3-point inertia-reel seat belts (front), lap belts (rear). Body Structure: Reinforced passenger compartment, crumple zones. 💡 Technology Features Infotainment Radio: Period-appropriate Becker or Blaupunkt AM/FM/Cassette stereo systems, often with power antenna. Climate Control: Automatic Climate Control (ACC) with manual override, using vacuum-actuated flaps and electronic sensors for temperature regulation. Driver Assistance Cruise Control: Standard cruise control system. Connectivity Telematics: No integrated telematics or smartphone connectivity. Communication systems are limited to the period's radio and telephone options. 🔧 Maintenance Service Intervals Oil Change: Every 5,000 - 7,500 miles or 6-12 months (whichever comes first), consult manual for specific interval. Air Filter: Inspect every 15,000 miles, replace as needed or every 30,000 miles. Spark Plugs: Replace every 30,000 - 40,000 miles (refer to manual for specific type and gap). Transmission Service: Drain and fill every 30,000 - 50,000 miles (refer to manual for specific fluid and procedure). Fluid Specifications Engine Oil: API SG/SH or higher, SAE 10W-40 or 15W-40 (check manual for ambient temperature recommendations and specific MB approval). Engine Oil Capacity: 7.5 Liters (7.9 US Quarts) with filter change. Coolant: 50/50 mixture of Mercedes-Benz approved coolant (e.g., G48) and distilled water. Brake Fluid: DOT 4 Synthetic Brake Fluid. Known Issues Fuel System: K-Jetronic fuel distributors can become clogged; periodic cleaning or rebuilding may be necessary. Fuel pump strainers can clog. Leaky fuel injectors. Electrical: Wire loom degradation (especially around engine bay), faulty climate control modules, aging vacuum lines for central locking and HVAC. Suspension And Steering: Wear in ball joints, tie rod ends, and bushings can lead to steering looseness and uneven tire wear. Hydraulic self-leveling rear suspension (if equipped) can develop leaks. Rust: Common areas include wheel arches,...
Wiring Diagrams, Lighting System, Instrumentation, Power Accessories, Climate Control Electronics, Engine Control Unit (ECU) Diagnostics
Body And Interior:
Body Panels, Doors, Windows, Convertible Top Mechanism (if applicable to sub-models, though SEC is Coupe), Interior Trim, Seats, Climate Control (HVAC)
Procedures Included
Maintenance:
Routine Servicing, Oil Changes, Filter Replacements, Spark Plug Replacement, Belt Inspection and Replacement, Fluid Checks and Top-offs
Comprehensive from basic maintenance to complete engine and transmission overhauls. Includes detailed diagnostic procedures and component-level repair instructions.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text enabled
Print Quality:
High-resolution scans for clear text and diagrams, printable
MB Spec 236.2 Automatic Transmission Fluid (ATF) or equivalent (e.g., Dexron II compatible)
📐 Dimensions
Exterior
Length:
4777 mm (188.1 in)
Width:
1788 mm (70.4 in)
Height:
1370 mm (53.9 in)
Wheelbase:
2795 mm (110.0 in)
Weights
Curb Weight:
1670 kg (3680 lbs)
Gross Weight Rating:
2080 kg (4586 lbs)
🛡️ Safety Features
Ratings
Crash Test Era:
Pre-modern crash testing standards, emphasis on passive safety features of the era.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some models.
Suspension Stability:
Independent suspension contributing to stable handling.
Passive Features
Airbag:
No driver or passenger airbags standard in this period; steering wheel airbag not common yet.
Seatbelts:
3-point inertia-reel seat belts (front), lap belts (rear).
Body Structure:
Reinforced passenger compartment, crumple zones.
💡 Technology Features
Infotainment
Radio:
Period-appropriate Becker or Blaupunkt AM/FM/Cassette stereo systems, often with power antenna.
Climate Control:
Automatic Climate Control (ACC) with manual override, using vacuum-actuated flaps and electronic sensors for temperature regulation.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Telematics:
No integrated telematics or smartphone connectivity. Communication systems are limited to the period's radio and telephone options.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 7,500 miles or 6-12 months (whichever comes first), consult manual for specific interval.
Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Spark Plugs:
Replace every 30,000 - 40,000 miles (refer to manual for specific type and gap).
Transmission Service:
Drain and fill every 30,000 - 50,000 miles (refer to manual for specific fluid and procedure).
Fluid Specifications
Engine Oil:
API SG/SH or higher, SAE 10W-40 or 15W-40 (check manual for ambient temperature recommendations and specific MB approval).
Engine Oil Capacity:
7.5 Liters (7.9 US Quarts) with filter change.
Coolant:
50/50 mixture of Mercedes-Benz approved coolant (e.g., G48) and distilled water.
Brake Fluid:
DOT 4 Synthetic Brake Fluid.
Known Issues
Fuel System:
K-Jetronic fuel distributors can become clogged; periodic cleaning or rebuilding may be necessary. Fuel pump strainers can clog. Leaky fuel injectors.
Electrical:
Wire loom degradation (especially around engine bay), faulty climate control modules, aging vacuum lines for central locking and HVAC.
Suspension And Steering:
Wear in ball joints, tie rod ends, and bushings can lead to steering looseness and uneven tire wear. Hydraulic self-leveling rear suspension (if equipped) can develop leaks.
Rust:
Common areas include wheel arches, rocker panels, door bottoms, and around the windshield seal.
Transmission:
Solenoid issues, torque converter problems, and worn clutch packs can occur with high mileage.
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz has a long-standing reputation for building durable, luxurious, and technologically advanced vehicles since its inception.
Model Evolution
Predecessor:
350SLC (R107 coupe version), 450SLC (R107 coupe version).
Successor:
560SEC (W126 SEC Coupe, which superseded the C107 SEC line).
Production
Production Years:
1980-1981 (380SLC/SEC), 1982-1985 (380SEC). This manual covers the specific 1982-1983 model years of the C107 chassis SEC coupe.
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
While specific awards for the 1982-1983 380SEC are less publicized than modern vehicles, the C107 coupe line was widely recognized for its build quality, luxury, and sophisticated engineering, contributing to Mercedes-Benz's esteemed global reputation.