Mercedes-Benz Model 126 Car Service & Repair Manual (1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991)-PDF
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: W126 (S-Class) Model Years Covered: 1981-1991 Product Name: Mercedes-Benz Model 126 Car Service & Repair Manual Codes Chassis Code: W126 Engine Code Common: M116, M117, OM617, OM603 👋 Introduction Market Position Positioning: The definitive resource for maintaining and repairing the iconic Mercedes-Benz W126 S-Class, catering to both enthusiastic owners and professional technicians. Competitive Analysis Advantage: Provides comprehensive, factory-level detail often missing in third-party publications, ensuring accuracy and completeness for all W126 variants across a broad production span. Key Features Content Highlight: Covers every aspect of the vehicle from routine maintenance to complex engine and transmission rebuilds, backed by detailed illustrations and factory specifications. Value Proposition Cost Savings: Enables owners to perform repairs and maintenance themselves, significantly reducing labor costs associated with dealership servicing. 📋 Manual Details Coverage Areas Model Variants Covered: 300 SD, 300 SDL, 300 SE, 300 SEL, 350 SD, 350 SDL, 380 SE, 380 SEL, 380 SEC, 420 SEL, 500 SEL, 500 SEC, 560 SEL, 560 SEC Page Count Total Pages: > 9,000 Manual Type Type: Complete Official Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul and rebuilding, transmission removal and installation, transmission in-car servicing, engine performance, firing orders, serpentine belt routings with diagrams, timing belt service procedures. Chassis: Brakes, sunroof, front end and alignment procedures and specifications, suspension, U-joint and CV-joint service procedures, vacuum diagrams. Electrical: Wiring diagrams, computer diagnostic trouble tree charts, computer diagnostic codes. Comfort And Convenience: Air conditioning service and capacities. Body And Frame: Includes body repair, panel replacement, door and window mechanisms, convertible top mechanisms (if applicable to specific variants not explicitly listed, but generally covered in broad chassis work). Procedures Included Maintenance: Factory maintenance schedules and charts, driving concerns. Diagnostics And Repair: Trouble codes, troubleshooting and diagnostics, detailed illustrations, diagrams, wiring schematics, step-by-step instructions, complete torque specifications, repair procedures. Troubleshooting Guides: Specific troubleshooting flowcharts and diagnostic tree charts for common issues. Technical Depth Depth: Complete disassembly, rebuild, refurbishment, restoration, advanced diagnostics, and repair procedures suitable for both DIY and professional mechanics. Illustrations And Diagrams: Hundreds of detailed illustrations, exploded diagrams, and drawings guide users through procedures. Torque Specs: Comprehensive torque specifications for all major fasteners, crucial for correct assembly and preventing damage. 📊 Manual Specifications File Format Compatibility: All versions of Windows & Mac Searchability: Searchable Print Quality Printability: Fully printable Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Features Bookmarking: Bookmarked Zoom Capability: Yes (Zoom in/out) ⚙️ Engine Specifications Primary Engine Engine Options: Inline-5 Diesel (OM617, OM603), V8 Gasoline (M116, M117) Performance Displacement Range: 2.9L (300 SD/SDL) to 5.6L (560 SEL/SEC) Horsepower Range: Approximately 136 hp (300 SD) to 227 hp (560 SEC/SEL) Fuel System Diesel Injection: Bosch inline injection pumps (OM617), Bosch inline injection pumps with EDC (OM603) Gasoline Injection: Bosch K-Jetronic (CIS), Bosch KE-Jetronic (CIS-E) Technical Details Valve Train: Overhead camshaft (OHC) for OM603, Overhead camshaft (OHC) with rocker arms for M116/M117 Cooling System: Pressurized, glycol-based coolant system with belt-driven fan or viscous coupling fan. Engine Management: Engine control units (ECUs) for gasoline models, managing fuel injection, ignition timing, and idle speed control. 🔧 Transmission Standard Transmission Type: 4-speed automatic transmission (e.g., 722.3, 722.4, 722.5) Optional Manual Transmission: Rarely offered, primarily on earlier European models, not typically specified for North American market coverage within this manual's scope. Features Torque Converter: Lock-up torque converter for improved fuel efficiency. Fluid Specifications Atf Type: MB 236.2 or MB 236.3 (Dexron II compatible, check specific model year) 📐 Dimensions Exterior Body Styles: Sedan (W126), Coupe (C126) Wheelbase Range: Approx. 2935 mm (Standard), 3075 mm (Long Wheelbase - SEL/SDL) Weights Curb Weight Range: Approx. 1600 kg to 1900 kg depending on engine and equipment 🛡️ Safety Features Ratings Crash Test History: W126 models were designed to high safety standards for their era, including crumple zones and robust passenger cell construction. Specific ratings are not readily available in a standardized modern format. Active Features ABS: Anti-lock Braking System (ABS) available on many models, standard on later versions. Passive Features Airbags: Driver's side airbag introduced as an option in later years, becoming standard on most models by the end of production. Seatbelts: Pre-tensioning front seatbelts on later models. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo cassette systems, often with optional amplifiers and premium speaker packages. Early models featured analog tuning, later models introduced digital tuning. Driver Assistance Cruise Control: Standard on most models, a sophisticated (for its time) electronic cruise control system. Connectivity Tele Aid: Not applicable for this era of vehicles. Climate Control HVAC System: Fully automatic climate control (THERMATIC on some models, THERMOTRONIC on higher trims) with sophisticated vacuum-actuated blend doors and blower control. 🔧 Maintenance Service Intervals Oil Change: Typically every 10,000 km or 6 months, whichever comes first....
Mercedes-Benz Model 126 Car Service & Repair Manual
Codes
Chassis Code:
W126
Engine Code Common:
M116, M117, OM617, OM603
👋 Introduction
Market Position
Positioning:
The definitive resource for maintaining and repairing the iconic Mercedes-Benz W126 S-Class, catering to both enthusiastic owners and professional technicians.
Competitive Analysis
Advantage:
Provides comprehensive, factory-level detail often missing in third-party publications, ensuring accuracy and completeness for all W126 variants across a broad production span.
Key Features
Content Highlight:
Covers every aspect of the vehicle from routine maintenance to complex engine and transmission rebuilds, backed by detailed illustrations and factory specifications.
Value Proposition
Cost Savings:
Enables owners to perform repairs and maintenance themselves, significantly reducing labor costs associated with dealership servicing.
Engine overhaul and rebuilding, transmission removal and installation, transmission in-car servicing, engine performance, firing orders, serpentine belt routings with diagrams, timing belt service procedures.
Chassis:
Brakes, sunroof, front end and alignment procedures and specifications, suspension, U-joint and CV-joint service procedures, vacuum diagrams.
Electrical:
Wiring diagrams, computer diagnostic trouble tree charts, computer diagnostic codes.
Comfort And Convenience:
Air conditioning service and capacities.
Body And Frame:
Includes body repair, panel replacement, door and window mechanisms, convertible top mechanisms (if applicable to specific variants not explicitly listed, but generally covered in broad chassis work).
Procedures Included
Maintenance:
Factory maintenance schedules and charts, driving concerns.
Specific troubleshooting flowcharts and diagnostic tree charts for common issues.
Technical Depth
Depth:
Complete disassembly, rebuild, refurbishment, restoration, advanced diagnostics, and repair procedures suitable for both DIY and professional mechanics.
Illustrations And Diagrams:
Hundreds of detailed illustrations, exploded diagrams, and drawings guide users through procedures.
Torque Specs:
Comprehensive torque specifications for all major fasteners, crucial for correct assembly and preventing damage.
Rarely offered, primarily on earlier European models, not typically specified for North American market coverage within this manual's scope.
Features
Torque Converter:
Lock-up torque converter for improved fuel efficiency.
Fluid Specifications
Atf Type:
MB 236.2 or MB 236.3 (Dexron II compatible, check specific model year)
📐 Dimensions
Exterior
Body Styles:
Sedan (W126), Coupe (C126)
Wheelbase Range:
Approx. 2935 mm (Standard), 3075 mm (Long Wheelbase - SEL/SDL)
Weights
Curb Weight Range:
Approx. 1600 kg to 1900 kg depending on engine and equipment
🛡️ Safety Features
Ratings
Crash Test History:
W126 models were designed to high safety standards for their era, including crumple zones and robust passenger cell construction. Specific ratings are not readily available in a standardized modern format.
Active Features
ABS:
Anti-lock Braking System (ABS) available on many models, standard on later versions.
Passive Features
Airbags:
Driver's side airbag introduced as an option in later years, becoming standard on most models by the end of production.
Seatbelts:
Pre-tensioning front seatbelts on later models.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo cassette systems, often with optional amplifiers and premium speaker packages. Early models featured analog tuning, later models introduced digital tuning.
Driver Assistance
Cruise Control:
Standard on most models, a sophisticated (for its time) electronic cruise control system.
Connectivity
Tele Aid:
Not applicable for this era of vehicles.
Climate Control
HVAC System:
Fully automatic climate control (THERMATIC on some models, THERMOTRONIC on higher trims) with sophisticated vacuum-actuated blend doors and blower control.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000 km or 6 months, whichever comes first. Consult specific manual section for diesel vs. gasoline engines.
Major Service:
Includes spark plugs, fuel filters, air filters, coolant change, transmission service. Intervals vary by component and mileage (e.g., 60,000 km for spark plugs on some gasoline engines).
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-40 or 15W-40 (check owner's manual for specific viscosity based on ambient temperature). For diesel, specific diesel-rated oils are required.
Coolant:
Mercedes-Benz approved coolant (e.g., G48 or similar blue/green ethylene glycol based) with a 50/50 mix with distilled water for freeze protection and corrosion inhibition.
Brake Fluid:
DOT 4 recommended.
Power Steering Fluid:
MB 235.6 or equivalent ATF (check specific model).
Known Issues
Common Problems:
Vacuum system leaks affecting central locking, climate control, and door locks; biodegrading wiring insulation (especially in later models); head gasket issues on some gasoline engines; diesel glow plug system failures; suspension component wear (bushings, ball joints); window regulator failures.
Common Issues
Preventative Maintenance:
Regularly inspect and replace vacuum hoses; address fuel system maintenance (filters); monitor engine coolant levels and condition; service transmission fluid and filter at recommended intervals.
📚 Vehicle History
Brand Heritage
Heritage Context:
Part of Mercedes-Benz's legacy of producing high-quality, luxurious, and technologically advanced sedans and coupes. Known for exceptional build quality and longevity.
Model Evolution
Generation:
Second generation S-Class (W126), succeeding the W116 and preceding the W140. Characterized by updated styling and aerodynamics.
Production
Production Period:
1979-1991 (W126/C126)
Key Milestones:
Introduction of airbags, improved fuel efficiency through aerodynamic design and engine management, introduction of the diesel models for the US market.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The W126 S-Class was widely lauded for its comfort, refinement, engineering, and safety, often considered the benchmark for luxury sedans of its era.
Ratings
Safety Perception:
Perceived as one of the safest vehicles of its time due to its robust construction and advanced (for the era) safety features.