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Mercedes Benz 220 230 240 250 280 300 W114 W115 Series 1968-1972 Full Service & Repair Manual

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Basic Information Identification Make: Mercedes-Benz Model Series: W114 / W115 Model Designations: 220, 230, 240, 250, 280, 300 Production Years Covered: 1968-1972 Codes Chassis Code: W114 (coupe/sedan - longer wheelbase),...
Type: Engines
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Sku: 160396
Mercedes Benz 220 230 240 250 280 300 W114 W115 Series 1968-1972 Full Service & Repair Manual
Basic Information
Identification
Make: Mercedes-Benz
Model Series: W114 / W115
Model Designations: 220, 230, 240, 250, 280, 300
Production Years Covered: 1968-1972
Codes
Chassis Code: W114 (coupe/sedan - longer wheelbase), W115 (sedan - shorter wheelbase)
Introduction
Market Position
Segment: Luxury Compact to Mid-size Executive Cars
Target Audience: Discerning buyers valuing build quality, engineering, and comfort
Competitive Analysis
Key Competitors: BMW Neue Klasse (e.g., 1500-2000), Audi 100, Volvo 140 Series, Jaguar XJ6
Key Features
Design Philosophy: Robust engineering, timeless styling, emphasis on safety and comfort
Powertrain Options: Range of inline-four and inline-six petrol engines, and reliable diesel engines
Manual Details
Coverage Areas
Geographical Coverage: Global (factory specifications and procedures)
Market Segment: Luxury Compact/Mid-size Sedan and Coupe
Page Count
Estimated Pages: Hundreds (as stated in product description)
Manual Type
Type: Factory Service Repair Workshop Manual
Language
Primary Language: English (implied by typical workshop manual distribution)
Format
Digital Format: PDF Download
Accessibility: Downloadable to computer, tablet, or smartphone
Usage Rights
Licensing: Lifetime use, no expiry, unlimited installations
Printing
Print Capability: Printable (single pages or entire manual)
Manual Coverage
Systems Covered
Engine: All gasoline and diesel variants (e.g., M180, M130, OM601, OM615, OM616, OM617 families)
Transmission: Manual and automatic transmissions
Drivetrain: Rear-wheel drive, driveshafts, differential
Suspension: Front independent suspension (double wishbone), rear independent suspension (swing axle)
Steering: Power steering systems
Brakes: Hydraulic braking system (disc front, drum rear; potential for rear discs on some models)
Electrical: 12V electrical system, battery, alternator, starter, ignition system, lighting, gauges
Fuel System: Carburetor and fuel injection systems (Bosch D-Jetronic on some models)
Cooling System: Radiator, fan, thermostat, water pump
Exhaust System: Exhaust manifolds, pipes, mufflers
Body And Chassis: Body construction, frame, doors, panels, interior trim
Climate Control: Heating and ventilation systems
Procedures Included
Maintenance: Routine servicing, oil changes, filter replacements, lubrication
Troubleshooting: Diagnostic procedures for all systems, common faults
Repair: Detailed step-by-step repair instructions for all major components
Rebuilds: Engine and transmission overhaul procedures
Diagnosis: Electrical system diagnostics, fuel system diagnostics
Adjustment: Carburetor tuning, ignition timing, valve adjustments
Disassembly And Assembly: Component removal and installation
Wiring Diagrams: Comprehensive electrical wiring schematics
Technical Depth
Level Of Detail: Professional-grade, comprehensive factory specifications and procedures
Content Type: Detailed photos, diagrams, exploded views, specifications
Manual Specifications
File Format
Digital Format: PDF
Searchability: Likely searchable text within PDF (standard for professional manuals)
Print Quality
Print Resolution: High-quality (implied by inclusion of photos and diagrams)
Binding Type
Physical Binding: N/A (Digital Download)
Paper Type
Physical Paper: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Families: M180 (inline-6), M130 (inline-6), OM601/615/616/617 (inline-4/5 diesel)
Engine Variants
Displacement Examples: 2.2L, 2.3L, 2.4L, 2.5L, 2.8L, 3.0L
Performance
Horsepower Range Approx: 70 hp (diesel) to 160 hp (premium petrol)
Torque Range Approx: 100 lb-ft (diesel) to 170 lb-ft (premium petrol)
Fuel System
Carburetor Types: Solex twin-choke carburetors common on petrol models
Injection Systems: Bosch D-Jetronic for some higher-performance variants
Engine Construction
Block Material: Cast Iron
Cylinder Head Material: Aluminum Alloy
Transmission
Standard
Type: 4-speed Manual (common)
Optional
Type: 3-speed or 4-speed Automatic (optional, Mercedes-Benz 'Hydrak' on early models)
Features
Clutch: Single dry plate (manual)
Automatic Features: Torque converter, floor or column shift
Dimensions
Exterior
Wheelbase W114: Approx. 2750 mm (108.3 in)
Wheelbase W115: Approx. 2720 mm (107.1 in)
Length Approx: 4710-4770 mm (185.4-187.8 in)
Width Approx: 1750-1780 mm (68.9-70.1 in)
Height Approx: 1420-1450 mm (55.9-57.1 in)
Weights
Curb Weight Range: Approx. 1300-1500 kg (2866-3307 lbs)
Gross Weight Rating Approx: Approx. 1850-2000 kg (4078-4409 lbs)
Safety Features
Ratings
Crash Test Data: N/A (Modern crash test ratings did not exist for this era)
Active Features
Braking System: Dual-circuit hydraulic brakes, front discs, rear drums
Passive Features
Body Construction: Integrated safety cell, crumple zones
Steering Column: Collapsible steering column
Windshield: Laminated safety glass
Technology Features
Infotainment
Radio: Optional period-correct AM/FM radio, potentially with cassette player
Driver Assistance
ABS: Not standard; possibly available as an option on very late models or specific trims
Cruise Control: Optional on some higher-spec models
Connectivity
Modern Features: None (designed for a pre-digital automotive era)
Maintenance
Service Intervals
Oil Change Interval: Typically 5,000 - 10,000 km (3,000 - 6,000 miles) or annually
Tune Up Interval: Every 10,000 - 20,000 km (6,000 - 12,000 miles)
Fluid Specifications
Engine Oil Viscosity Examples: SAE 10W-40 or 10W-30 (depending on climate and engine type)
Coolant Type: Ethylene glycol based antifreeze/coolant
Brake Fluid Type: DOT 3 or DOT 4
Automatic Transmission Fluid: Dexron II (or equivalent specification)
Known Issues
Common Wear Items: Ball joints, tie rod ends, engine mounts, fuel lines (aged rubber), exhaust components
Diesel Specific Issues: Glow plug system reliability, injector pump maintenance
Petrol Specific Issues: Carburetor tuning and wear, ignition points and condenser maintenance
Electrical Issues: Wiring harness degradation over time, alternator brushes, starter solenoid
Vehicle History
Brand Heritage
Mercedes Benz Legacy: Pioneering automotive manufacturer with a long history of innovation and quality
Model Evolution
Predecessor: Ponton Mercedes (W111/W112)
Successor: Mercedes-Benz W123 Series
Design Era: 'Modern Classic' era, moving away from tailfins
Production
Production Period: 1968 - 1976 (W114/W115 covered in manual are early production)
Manufacturing Locations: Germany, South Africa, and other international plants
Awards & Recognition
Recognitions
Industry Accolades: Recognized for durability, build quality, and comfort; often cited as a benchmark for luxury sedans of its era.
Ratings
Reliability Reputation: Excellent, known for longevity and robust engineering
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