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2001 Mercedes-Benz C240 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: C240 Year: 2001 Generation Chassis Code: W203 Generation Name: First Generation (W203) 👋 Introduction Market Position Segment: Compact Executive Sedan Target Audience: Owners seeking to perform maintenance, repairs, and diagnostics on their 2001 Mercedes-Benz C240. Competitive Analysis Competitors 2001: BMW 3 Series (E46), Audi A4 (B6), Lexus IS300, Acura TL Key Features Vehicle Design Philosophy: Combines Mercedes-Benz luxury and comfort with a more accessible entry-level executive sedan package. Key Features Manual Licensing: Officially Licensed Product, ensuring accuracy and authenticity. Digital Advantage: Instant online access, searchable content, and potential for interactive diagrams or links. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body & Interior, Diagnostics, Maintenance Schedules, Specifications Page Count Estimated Pages: 1500+ Manual Type Type: Official Service and Repair Manual Software Language Language: English Format Format: Software (likely PDF or proprietary application) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, valve train, pistons, crankshaft, camshafts, timing system, oil pump, oil cooler, cooling system, lubrication system, fuel injection system (ME 2.8) Engine Management: ECU diagnosis, sensors (crankshaft position, camshaft position, MAF, MAP, O2, coolant temp), actuators (injectors, ignition coils), emissions control (catalytic converter, EVAP) Transmission Drivetrain: 5G-TRONIC automatic transmission (722.6), gearbox assembly, torque converter, shift controls, drive shafts, differential, axle shafts, wheel bearings Suspension Steering: Front MacPherson strut suspension, rear multi-link suspension, shock absorbers, coil springs, control arms, bushings, steering system (rack and pinion), power steering pump, steering column Brakes: Front and rear disc brakes, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake calipers, rotors, pads, brake lines, brake fluid, parking brake Electrical System: Battery, charging system (alternator), starting system (starter motor), ignition system, lighting system (headlights, taillights, interior lights), fuses, relays, wiring diagrams, body control module (BCM), multiplexing systems HVAC: Air conditioning system, climate control, heater core, evaporator, compressor, refrigerant R134a, blower motor, ducting, cabin air filter Body Interior: Body panels, doors, hood, trunk, interior trim, seats, airbags, seat belts, windows, locks, exterior trim, bumpers Procedures Included Maintenance: Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid checks and changes (coolant, brake fluid, power steering fluid, transmission fluid), belt inspection and replacement Diagnostics: Troubleshooting guides, fault code retrieval and interpretation (OBD-II), component testing, diagnostic connector pinouts Repair: Engine component overhaul, transmission service and repair, brake system bleeding and component replacement, suspension and steering component replacement, electrical system diagnosis and repair, HVAC system repairs, body panel repair and replacement Adjustments: Wheel alignment specifications, steering wheel centering, parking brake adjustment Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format File Type: Software Application (likely executable or interactive PDF) Searchability: Searchable text content for quick information retrieval Print Quality Printable Pages: Allows for printing of specific sections or full manuals Binding Type Binding: N/A (Software) Paper Type Paper: N/A (Software) ⚙️ Engine Specifications Primary Engine Engine Code: M112 E26 Engine Type: Naturally Aspirated V6 Displacement: 2.6 Liters (2597 cc) Bore X Stroke: 89.9 mm x 68.2 mm Compression Ratio: 10.5:1 Performance Horsepower Hp: 168 hp @ 5700 rpm Torque Lb-Ft: 177 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Premium Unleaded Gasoline (91 Octane Recommended) Engine Internals Cylinder Block Material: Aluminum Alloy Cylinder Head Material: Aluminum Alloy Valvetrain: SOHC (Single Overhead Camshaft) with 3 valves per cylinder (18 valves total) Cooling System Coolant Type: Mercedes-Benz Approved Antifreeze/Coolant (e.g., G05 or equivalent) Coolant Capacity Liters: Approx. 8.5 Liters Lubrication System Oil Type: Mobil 1 Synthetic (or Mercedes-Benz Approved Synthetic 5W-40, 0W-40) Oil Capacity Liters: Approx. 6.5 Liters (with filter) 🔧 Transmission Standard Transmission Type: 5-Speed Automatic (5G-TRONIC) Transmission Code: 722.6 Optional Optional Transmission: None offered for this specific C240 model year in most markets. Features Shift Modes: Comfort (C) and Sport (S) modes Transmission Fluid Type: MB Spec 236.10 or 236.12 Automatic Transmission Fluid (ATF) Fluid Capacity Liters Transmission Fluid Capacity: Approx. 7.5 Liters (for complete fill, varies with torque converter drain) 📐 Dimensions Exterior Length Mm: 4526 mm Width Mm: 1728 mm Height Mm: 1425 mm Wheelbase Mm: 2715 mm Weights Curb Weight Kg: Approx. 1440 kg Gross Vehicle Weight Rating Kg: Approx. 1935 kg Cargo Trunk Volume Liters: Approx. 455 Liters Wheels Tires Standard Wheel Size: 16-inch Alloy Standard Tire Size: 205/55 R16 Bolt Pattern: 5x112 Center Bore Mm: 66.6 mm 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for similar models/years) IIHS Front Impact: Good (for similar models/years) Active Features ABS: Standard Anti-lock Braking System Esp: Standard Electronic Stability Program (ESP) Traction Control: Standard Acceleration Skid Control (ASR) Passive Features Airbags: Frontal airbags for driver and passenger, front side-impact airbags, front and rear window curtain airbags (optional or standard depending on trim/market) Seatbelts: Pretensioning front seat...
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2001 Mercedes-Benz C240 Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
C240
Year:
2001
Generation
Chassis Code:
W203
Generation Name:
First Generation (W203)
👋 Introduction
Market Position
Segment:
Compact Executive Sedan
Target Audience:
Owners seeking to perform maintenance, repairs, and diagnostics on their 2001 Mercedes-Benz C240.
Competitive Analysis
Competitors 2001:
BMW 3 Series (E46), Audi A4 (B6), Lexus IS300, Acura TL
Key Features Vehicle
Design Philosophy:
Combines Mercedes-Benz luxury and comfort with a more accessible entry-level executive sedan package.
Key Features Manual
Licensing:
Officially Licensed Product, ensuring accuracy and authenticity.
Digital Advantage:
Instant online access, searchable content, and potential for interactive diagrams or links.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body & Interior, Diagnostics, Maintenance Schedules, Specifications
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Official Service and Repair Manual Software
Language
Language:
English
Format
Format:
Software (likely PDF or proprietary application)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, valve train, pistons, crankshaft, camshafts, timing system, oil pump, oil cooler, cooling system, lubrication system, fuel injection system (ME 2.8)
Engine Management:
ECU diagnosis, sensors (crankshaft position, camshaft position, MAF, MAP, O2, coolant temp), actuators (injectors, ignition coils), emissions control (catalytic converter, EVAP)
Transmission Drivetrain:
5G-TRONIC automatic transmission (722.6), gearbox assembly, torque converter, shift controls, drive shafts, differential, axle shafts, wheel bearings
Suspension Steering:
Front MacPherson strut suspension, rear multi-link suspension, shock absorbers, coil springs, control arms, bushings, steering system (rack and pinion), power steering pump, steering column
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake calipers, rotors, pads, brake lines, brake fluid, parking brake
Electrical System:
Battery, charging system (alternator), starting system (starter motor), ignition system, lighting system (headlights, taillights, interior lights), fuses, relays, wiring diagrams, body control module (BCM), multiplexing systems
HVAC:
Air conditioning system, climate control, heater core, evaporator, compressor, refrigerant R134a, blower motor, ducting, cabin air filter
Body Interior:
Body panels, doors, hood, trunk, interior trim, seats, airbags, seat belts, windows, locks, exterior trim, bumpers
Procedures Included
Maintenance:
Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid checks and changes (coolant, brake fluid, power steering fluid, transmission fluid), belt inspection and replacement
Diagnostics:
Troubleshooting guides, fault code retrieval and interpretation (OBD-II), component testing, diagnostic connector pinouts
Repair:
Engine component overhaul, transmission service and repair, brake system bleeding and component replacement, suspension and steering component replacement, electrical system diagnosis and repair, HVAC system repairs, body panel repair and replacement
Adjustments:
Wheel alignment specifications, steering wheel centering, parking brake adjustment
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
File Type:
Software Application (likely executable or interactive PDF)
Searchability:
Searchable text content for quick information retrieval
Print Quality
Printable Pages:
Allows for printing of specific sections or full manuals
Binding Type
Binding:
N/A (Software)
Paper Type
Paper:
N/A (Software)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M112 E26
Engine Type:
Naturally Aspirated V6
Displacement:
2.6 Liters (2597 cc)
Bore X Stroke:
89.9 mm x 68.2 mm
Compression Ratio:
10.5:1
Performance
Horsepower Hp:
168 hp @ 5700 rpm
Torque Lb-Ft:
177 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane Recommended)
Engine Internals
Cylinder Block Material:
Aluminum Alloy
Cylinder Head Material:
Aluminum Alloy
Valvetrain:
SOHC (Single Overhead Camshaft) with 3 valves per cylinder (18 valves total)
Cooling System
Coolant Type:
Mercedes-Benz Approved Antifreeze/Coolant (e.g., G05 or equivalent)
Coolant Capacity Liters:
Approx. 8.5 Liters
Lubrication System
Oil Type:
Mobil 1 Synthetic (or Mercedes-Benz Approved Synthetic 5W-40, 0W-40)
Oil Capacity Liters:
Approx. 6.5 Liters (with filter)
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic (5G-TRONIC)
Transmission Code:
722.6
Optional
Optional Transmission:
None offered for this specific C240 model year in most markets.
Features
Shift Modes:
Comfort (C) and Sport (S) modes
Transmission Fluid Type:
MB Spec 236.10 or 236.12 Automatic Transmission Fluid (ATF)
Fluid Capacity Liters
Transmission Fluid Capacity:
Approx. 7.5 Liters (for complete fill, varies with torque converter drain)
📐 Dimensions
Exterior
Length Mm:
4526 mm
Width Mm:
1728 mm
Height Mm:
1425 mm
Wheelbase Mm:
2715 mm
Weights
Curb Weight Kg:
Approx. 1440 kg
Gross Vehicle Weight Rating Kg:
Approx. 1935 kg
Cargo
Trunk Volume Liters:
Approx. 455 Liters
Wheels Tires
Standard Wheel Size:
16-inch Alloy
Standard Tire Size:
205/55 R16
Bolt Pattern:
5x112
Center Bore Mm:
66.6 mm
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for similar models/years)
IIHS Front Impact:
Good (for similar models/years)
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Standard Electronic Stability Program (ESP)
Traction Control:
Standard Acceleration Skid Control (ASR)
Passive Features
Airbags:
Frontal airbags for driver and passenger, front side-impact airbags, front and rear window curtain airbags (optional or standard depending on trim/market)
Seatbelts:
Pretensioning front seat belts with load limiters, three-point rear seat belts
Head Restraints:
Active front head restraints (optional)
💡 Technology Features
Infotainment
Head Unit:
Audio 20 (CD player, AM/FM radio, potentially cassette)
Optional Audio:
APS 30 (Navigation system with CD-ROM)
Speaker System:
Standard 6 or 8 speaker system, optional Bose sound system
Driver Assistance
Cruise Control:
Standard Cruise Control with Speedtronic variable speed limiter.
Rain Sensing Wipers:
Optional
Automatic Headlights:
Optional
Connectivity
Telematics:
Optional Tele Aid system (emergency call service).
Phone Integration:
Optional Bluetooth interface (HFP, SAP profiles depending on module).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 miles or 12 months, whichever comes first (using synthetic oil).
Air Filter Replacement:
Every 30,000 miles or 24 months.
Cabin Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 60,000 miles (using Iridium spark plugs).
Transmission Fluid Service:
Every 60,000 miles or 4 years.
Coolant Flush Interval:
Every 30,000 miles or 2 years.
Fluid Specifications
Brake Fluid:
DOT 4 (or DOT 3 if specified)
Power Steering Fluid:
Pentosin CHF 11S (or equivalent hydraulic fluid specified by Mercedes-Benz)
Windshield Washer Fluid:
Approved Mercedes-Benz washer fluid concentrate or equivalent
Known Issues
Common Problems:
Mass Air Flow (MAF) sensor issues, ignition coil failures, ABS/ESP sensor faults, oil leaks from valve cover gaskets or oil filter housing, sagging headliner, transmission conductor plate issues (in some cases), early thermostat housing leaks.
Troubleshooting Focus:
Manual provides specific diagnostic steps and repair procedures for these common issues.
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and safety dating back to the late 19th century.
Model Evolution
Predecessor:
Mercedes-Benz C-Class (W202)
Successor:
Mercedes-Benz C-Class (W204)
Introduction W203:
The W203 generation debuted in 2000 for the 2001 model year, representing a significant redesign with a more modern aesthetic and advanced technology.
Production
Production Years W203:
2000-2007 (Sedan), 2001-2007 (Coupe), 2002-2007 (Wagon)
Manufacturing Locations:
Germany (Sindelfingen, Bremen), South Africa, Malaysia, Egypt
🏆 Awards & Recognition
Recognitions
General Recognition:
The W203 C-Class was generally well-received for its comfortable ride, refined interior, and solid build quality, though it faced stiff competition.
Specific Awards:
While specific awards for the 2001 C240 might be rare, the C-Class platform generally garnered praise in automotive reviews for its balance of luxury and sportiness.
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