2002 Mercedes-Benz E430 Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: E430 Year: 2002 Codes Chassis Code: W210 Engine Code: M113.940 👋 Introduction Market Position Segment: Mid-size luxury sedan. Competitors: BMW 5 Series (E39), Audi A6 (C5), Lexus GS (S160). Key Features Features: Renowned Mercedes-Benz build quality, refined ride comfort, powerful V8 engine, advanced safety features for its era, sophisticated interior appointments. Manual Value Value Proposition: Provides authorized Mercedes-Benz repair procedures and specifications, enabling accurate and efficient maintenance and repair, crucial for preserving the vehicle's performance and longevity. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, and diagnostic information for the 2002 Mercedes-Benz E430. Page Count Estimated Pages: 1500+ Manual Type Type: Official Service & Repair Manual Software Language Language: English Format Format: Software (Digital Download) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel injection, ignition, exhaust, emissions control, transmission (automatic). Chassis: Suspension (front and rear), steering system, braking system (ABS, ESP), wheels and tires. Electrical: Complete electrical schematics, lighting, body control modules (BCM), instrument cluster, comfort systems (HVAC, power accessories), audio systems, diagnostic connectors (OBD-II). Body: Body panels, doors, windows, seats, interior trim, exterior trim, roof systems. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections. Repair: Engine overhaul, transmission service and repair, brake caliper replacement, suspension component replacement, steering rack repair, electrical component diagnosis and replacement. Diagnostics: Troubleshooting guides for common symptoms, diagnostic trouble code (DTC) interpretation, sensor testing, actuator testing, wiring harness continuity checks. Special Procedures: Airbag system service, climate control system servicing, CAN bus diagnostics, component programming and initialization (where applicable). Technical Depth Depth: Detailed step-by-step repair instructions, torque specifications, diagnostic flowcharts, component identification, exploded views, wiring diagrams, component testing values. 📊 Manual Specifications File Format File Type: Proprietary or industry-standard software (e.g., PDF, specialized diagnostic software interface). Print Quality Quality: Digital: High-resolution graphics, searchable text. Printable pages. Binding Type Type: N/A (Software-based) Paper Type Type: N/A (Software-based) ⚙️ Engine Specifications Primary Engine Engine Type: V8, naturally aspirated, SOHC Displacement: 4.3 Liters (4266 cc) Bore X Stroke: 92.0 mm x 79.0 mm Compression Ratio: 10.0:1 Performance Horsepower: 275 hp @ 5750 RPM Torque: 295 lb-ft @ 3750 RPM Fuel System Fuel Delivery: Sequential Multi-port Fuel Injection (SFI) Fuel Type: Premium Unleaded Gasoline (91+ Octane) Cooling System Coolant Type: MB 325.0 or MB 325.5 specification, Ethylene Glycol based (typically blue or green). Lubrication Oil Type: SAE 0W-40 synthetic engine oil, MB 229.5 specification. Oil Capacity: 8.0 Liters (8.5 Quarts) Ignition System Spark Plugs: Bosch Y5DPO32W or equivalent (e.g., NGK PFR5G-11 or equivalent). 🔧 Transmission Standard Type: 5-Speed Automatic (5G-TRONIC, 722.6) Features Features: Electronic control, driver-adaptive programming, manual shift mode (Touchshift). Fluid Specifications Transmission Fluid Type: MB 236.10 specification Automatic Transmission Fluid (ATF) (e.g., Shell ATF 134 or equivalent). Fluid Capacity Capacity: Approximately 8.0 Liters (8.5 Quarts) for a complete fluid change. 📐 Dimensions Exterior Length: 190.7 inches (4844 mm) Width: 71.3 inches (1811 mm) Height: 57.5 inches (1460 mm) Wheelbase: 111.5 inches (2832 mm) Weights Curb Weight: Approximately 3700-3900 lbs (1680-1770 kg) Gross Vehicle Weight Rating: Approximately 4900 lbs (2223 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (when tested by NHTSA) IIHS Side Impact: Good (when tested by IIHS) Active Features Active Safety: Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (ASR), Brake Assist (BAS). Passive Features Passive Safety: Frontal airbags, front side-impact airbags, front and rear head curtain airbags (optional), seatbelt pretensioners, crumple zones, reinforced safety cell. 💡 Technology Features Infotainment Audio System: Optional Bose sound system, COMAND (Cockpit Management and Navigation) system with CD player and optional navigation. Climate Control: Automatic climate control with dual-zone temperature settings. Driver Assistance Cruise Control: Standard cruise control with speed limiter. Lighting: Xenon HID headlights with auto-leveling and headlight washers (optional). Connectivity Phone Integration: Optional integrated cellular phone system or Bluetooth hands-free interface (may require aftermarket adapter for modern devices). 🔧 Maintenance Service Intervals Oil Service: Every 10,000 miles (16,000 km) or 1 year, whichever comes first (using synthetic oil). Transmission Service: Every 60,000 miles (96,000 km) or as recommended by the service advisor based on driving conditions (fluid and filter change). Engine Air Filter: Every 30,000 miles (48,000 km) or as needed. Cabin Air Filter: Every 15,000 miles (24,000 km) or annually. Fluid Specifications Brake Fluid: DOT 4, MB 331.0 specification. Coolant: MB 325.0 or MB 325.5 specification, Ethylene Glycol based. Power Steering Fluid: MB 236.3 specification (typically Pentosin CHF 11S or equivalent). Known Issues Common Issues: MAF sensor failure, ignition coil failure, O2 sensor issues, ABS/ESP sensor failures, biodegradable wiring insulation (older models), fuel pump issues, rust on wheel arches and sills. Filter Part Numbers Oil Filter Oem: 000 180 26 09 (or equivalent Mann-Filter, Mahle). Engine Air Filter Oem: A 112 094 01 01 (or equivalent Mann-Filter, Mahle). 📚 Vehicle History Brand...
BMW 5 Series (E39), Audi A6 (C5), Lexus GS (S160).
Key Features
Features:
Renowned Mercedes-Benz build quality, refined ride comfort, powerful V8 engine, advanced safety features for its era, sophisticated interior appointments.
Manual Value
Value Proposition:
Provides authorized Mercedes-Benz repair procedures and specifications, enabling accurate and efficient maintenance and repair, crucial for preserving the vehicle's performance and longevity.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, repair, and diagnostic information for the 2002 Mercedes-Benz E430.
Suspension (front and rear), steering system, braking system (ABS, ESP), wheels and tires.
Electrical:
Complete electrical schematics, lighting, body control modules (BCM), instrument cluster, comfort systems (HVAC, power accessories), audio systems, diagnostic connectors (OBD-II).
Approximately 8.0 Liters (8.5 Quarts) for a complete fluid change.
📐 Dimensions
Exterior
Length:
190.7 inches (4844 mm)
Width:
71.3 inches (1811 mm)
Height:
57.5 inches (1460 mm)
Wheelbase:
111.5 inches (2832 mm)
Weights
Curb Weight:
Approximately 3700-3900 lbs (1680-1770 kg)
Gross Vehicle Weight Rating:
Approximately 4900 lbs (2223 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (when tested by NHTSA)
IIHS Side Impact:
Good (when tested by IIHS)
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (ASR), Brake Assist (BAS).
Passive Features
Passive Safety:
Frontal airbags, front side-impact airbags, front and rear head curtain airbags (optional), seatbelt pretensioners, crumple zones, reinforced safety cell.
💡 Technology Features
Infotainment
Audio System:
Optional Bose sound system, COMAND (Cockpit Management and Navigation) system with CD player and optional navigation.
Climate Control:
Automatic climate control with dual-zone temperature settings.
Driver Assistance
Cruise Control:
Standard cruise control with speed limiter.
Lighting:
Xenon HID headlights with auto-leveling and headlight washers (optional).
Connectivity
Phone Integration:
Optional integrated cellular phone system or Bluetooth hands-free interface (may require aftermarket adapter for modern devices).
🔧 Maintenance
Service Intervals
Oil Service:
Every 10,000 miles (16,000 km) or 1 year, whichever comes first (using synthetic oil).
Transmission Service:
Every 60,000 miles (96,000 km) or as recommended by the service advisor based on driving conditions (fluid and filter change).
Engine Air Filter:
Every 30,000 miles (48,000 km) or as needed.
Cabin Air Filter:
Every 15,000 miles (24,000 km) or annually.
Fluid Specifications
Brake Fluid:
DOT 4, MB 331.0 specification.
Coolant:
MB 325.0 or MB 325.5 specification, Ethylene Glycol based.
Power Steering Fluid:
MB 236.3 specification (typically Pentosin CHF 11S or equivalent).
A 112 094 01 01 (or equivalent Mann-Filter, Mahle).
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and safety dating back to the early 20th century.
Model Evolution
E Class Lineage:
The E-Class represents the executive-class sedan in Mercedes-Benz's lineup, with roots tracing back to models like the Ponton, Heckflosse, and the W123/W124/W210/W211 generations. The W210, introduced in 1995, marked a significant design departure with its 'four-eyed' headlamp design.
Production
Production Years:
The W210 E-Class was produced from 1995 to 2003. The E430 was a specific model within this generation.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Mercedes-Benz consistently receives accolades for safety, build quality, and innovation.
Ratings
Consumer Reports:
While specific ratings for the 2002 E430 vary year-to-year, Mercedes-Benz vehicles of this era were generally rated well for reliability in the luxury segment, though some specific components like ABS sensors could be points of concern.
Certifications
Emissions:
Certified to meet EPA emissions standards for its model year.