1999 Mercedes-Benz S420 Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: S420 Year: 1999 Codes Chassis Code: W220 Generation Generation Name: W220 (First Generation) Generation Years: 1998-2005 👋 Introduction Market Position Market Position: The 1999 Mercedes-Benz S420 (W220) represented the pinnacle of luxury and technology for its era, competing directly with flagship sedans from BMW (7 Series), Audi (A8), and Lexus (LS Series). It was positioned as a sophisticated and technologically advanced vehicle for discerning buyers valuing comfort, safety, and prestige. Competitive Analysis Competitive Analysis: While competitors offered strong performance and luxury, the W220 S-Class was noted for its innovative technology, refined ride quality (especially with AIRMATIC), and advanced safety features. This manual provides the essential information to maintain and repair these sophisticated systems, distinguishing it from simpler domestic or lower-tier luxury vehicles. Key Features Key Features: The 1999 S420, powered by a V8 engine, featured advancements like CAN bus data networks, sophisticated electronic stability programs, advanced climate control, and optional features like GPS navigation and adaptive cruise control (Distronic). This manual is crucial for understanding and servicing these complex electronic and mechanical systems. 📋 Manual Details Coverage Areas Coverage Areas: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body, Interior, Diagnostics, Maintenance, Troubleshooting, Specifications, Wiring Diagrams Page Count Page Count: Estimated 2000+ pages (typical for comprehensive factory service manuals) Manual Type Manual Type: Official Service and Repair Manual Software Language Language: English Format Format: Software (likely PDF or proprietary viewer) 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical (M112 V6, M113 V8), Engine Management (ME 2.0/2.8), Fuel System, Ignition System, Emission Control, Cooling System, Lubrication System, Intake System, Exhaust System, Automatic Transmission (5G-TRONIC 722.6), Drivetrain (Rear Wheel Drive), Suspension (Front & Rear Independent, AIRMATIC DC optional), Steering System (Hydraulic Power), Brake System (ABS, ESP, SBC optional), Electrical System (12V System, Charging System, Starting System, Lighting, Instrumentation, Body Electronics, CAN Bus Communication), Climate Control (Thermotronic), SRS Airbag System, Interior Systems, Exterior Body Panels, Chassis Components Procedures Included Procedures Included: Routine Maintenance (Oil Change, Fluid Checks, Filter Replacements), Component Removal and Installation, System Diagnosis and Troubleshooting, Electrical Component Testing, Engine Rebuilding, Transmission Overhaul, Suspension Component Replacement, Brake System Servicing, HVAC System Repair, Bodywork Repair Procedures, Wiring Diagram Interpretation, Diagnostic Trouble Code (DTC) Analysis and Resolution Technical Depth Technical Depth: Comprehensive - from basic scheduled maintenance and fluid changes to in-depth engine and transmission overhaul, complex electrical diagnostics, and body panel repair. Includes torque specifications, tolerances, and detailed assembly/disassembly instructions. Wiring Diagrams Wiring Diagrams Included: Yes, comprehensive wiring diagrams for all major electrical systems. 📊 Manual Specifications File Format File Format: Digital Software (likely searchable PDF or dedicated application) Print Quality Print Quality: N/A (Digital Format) Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Completeness Completeness: Full Factory Service Manual equivalent, providing complete diagnostic and repair procedures for all systems. ⚙️ Engine Specifications Primary Engine Engine Code: M113 E43 Engine Type: 4.3L (4266cc) SOHC V8 Performance Horsepower: 275 hp @ 5750 rpm Torque: 295 lb-ft @ 3750 rpm Fuel System Fuel Injection: Electronic Fuel Injection (EFI) - Bosch Motronic ME 2.0/2.8 Fuel Type: Premium Unleaded Gasoline (91+ Octane) Other Specs Bore X Stroke: 97.0 mm x 92.0 mm Compression Ratio: 10.0:1 Engine Oil Capacity: 8.0 Liters (8.5 US Quarts) with filter change Engine Oil Specification: API SJ or ACEA A3/B3, Viscosity SAE 0W-40 or 5W-40 (MB Approved 229.5) Valve Train: SOHC (Single Overhead Camshaft) with 3 valves per cylinder (2 intake, 1 exhaust) operated by two spark plugs per cylinder (dual ignition). Spark Plugs Per Cylinder: 2 (Dual Ignition) 🔧 Transmission Standard Transmission Type: 5-Speed Automatic (5G-TRONIC) Transmission Code: 722.6 Features Transmission Features: Electronic Control, Adaptive Shift Program (ASP), Torque Converter Lock-up Shift Modes: Comfort (C) and Sport (S) modes. Fluid Specs Transmission Fluid Type: MB Specification 236.10 (ATF 3353) or equivalent approved fluid (e.g., Pentosin ATF1) Transmission Fluid Capacity: Approximately 8.0 - 9.5 Liters (for a complete drain and fill, depending on torque converter fill) 📐 Dimensions Exterior Length: 199.4 inches (5065 mm) Width: 73.7 inches (1872 mm) Height: 57.4 inches (1458 mm) Wheelbase: 116.5 inches (2960 mm) Weights Curb Weight: Approximately 3900 - 4100 lbs (1769 - 1860 kg) Gross Vehicle Weight Rating: Approximately 5400 lbs (2450 kg) Interior Front Headroom: Approx. 38.4 inches Front Legroom: Approx. 41.7 inches Rear Headroom: Approx. 38.0 inches Rear Legroom: Approx. 43.1 inches 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 5-Star (Driver and Passenger) IIHS Front Offset Crash Rating: Good Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Brake Assist (BAS) Passive Features Passive Safety Features: Front Airbags, Side Airbags (Front and Rear Optional), Seatbelt Pretensioners, Crumple Zones, High-Strength Steel Body Structure Seat Belt Features: Pretensioners and force limiters on front seats. 💡 Technology Features Infotainment Infotainment System: COMAND (Cockpit...
The 1999 Mercedes-Benz S420 (W220) represented the pinnacle of luxury and technology for its era, competing directly with flagship sedans from BMW (7 Series), Audi (A8), and Lexus (LS Series). It was positioned as a sophisticated and technologically advanced vehicle for discerning buyers valuing comfort, safety, and prestige.
Competitive Analysis
Competitive Analysis:
While competitors offered strong performance and luxury, the W220 S-Class was noted for its innovative technology, refined ride quality (especially with AIRMATIC), and advanced safety features. This manual provides the essential information to maintain and repair these sophisticated systems, distinguishing it from simpler domestic or lower-tier luxury vehicles.
Key Features
Key Features:
The 1999 S420, powered by a V8 engine, featured advancements like CAN bus data networks, sophisticated electronic stability programs, advanced climate control, and optional features like GPS navigation and adaptive cruise control (Distronic). This manual is crucial for understanding and servicing these complex electronic and mechanical systems.
Estimated 2000+ pages (typical for comprehensive factory service manuals)
Manual Type
Manual Type:
Official Service and Repair Manual Software
Language
Language:
English
Format
Format:
Software (likely PDF or proprietary viewer)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical (M112 V6, M113 V8), Engine Management (ME 2.0/2.8), Fuel System, Ignition System, Emission Control, Cooling System, Lubrication System, Intake System, Exhaust System, Automatic Transmission (5G-TRONIC 722.6), Drivetrain (Rear Wheel Drive), Suspension (Front & Rear Independent, AIRMATIC DC optional), Steering System (Hydraulic Power), Brake System (ABS, ESP, SBC optional), Electrical System (12V System, Charging System, Starting System, Lighting, Instrumentation, Body Electronics, CAN Bus Communication), Climate Control (Thermotronic), SRS Airbag System, Interior Systems, Exterior Body Panels, Chassis Components
Procedures Included
Procedures Included:
Routine Maintenance (Oil Change, Fluid Checks, Filter Replacements), Component Removal and Installation, System Diagnosis and Troubleshooting, Electrical Component Testing, Engine Rebuilding, Transmission Overhaul, Suspension Component Replacement, Brake System Servicing, HVAC System Repair, Bodywork Repair Procedures, Wiring Diagram Interpretation, Diagnostic Trouble Code (DTC) Analysis and Resolution
Technical Depth
Technical Depth:
Comprehensive - from basic scheduled maintenance and fluid changes to in-depth engine and transmission overhaul, complex electrical diagnostics, and body panel repair. Includes torque specifications, tolerances, and detailed assembly/disassembly instructions.
Wiring Diagrams
Wiring Diagrams Included:
Yes, comprehensive wiring diagrams for all major electrical systems.
📊 Manual Specifications
File Format
File Format:
Digital Software (likely searchable PDF or dedicated application)
Print Quality
Print Quality:
N/A (Digital Format)
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Completeness
Completeness:
Full Factory Service Manual equivalent, providing complete diagnostic and repair procedures for all systems.
⚙️ Engine Specifications
Primary Engine
Engine Code:
M113 E43
Engine Type:
4.3L (4266cc) SOHC V8
Performance
Horsepower:
275 hp @ 5750 rpm
Torque:
295 lb-ft @ 3750 rpm
Fuel System
Fuel Injection:
Electronic Fuel Injection (EFI) - Bosch Motronic ME 2.0/2.8
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Other Specs
Bore X Stroke:
97.0 mm x 92.0 mm
Compression Ratio:
10.0:1
Engine Oil Capacity:
8.0 Liters (8.5 US Quarts) with filter change
Engine Oil Specification:
API SJ or ACEA A3/B3, Viscosity SAE 0W-40 or 5W-40 (MB Approved 229.5)
Valve Train:
SOHC (Single Overhead Camshaft) with 3 valves per cylinder (2 intake, 1 exhaust) operated by two spark plugs per cylinder (dual ignition).
Spark Plugs Per Cylinder:
2 (Dual Ignition)
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic (5G-TRONIC)
Transmission Code:
722.6
Features
Transmission Features:
Electronic Control, Adaptive Shift Program (ASP), Torque Converter Lock-up
Integrated Tele Aid emergency calling system (subscription-based), Optional Mercedes-Benz In-Car Phone
Other Tech
Other Technology:
Keyless Go (Push-button start, optional), Bi-Xenon Headlights (optional), Rain-sensing wipers, Automatic climate control (Thermotronic)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable (depending on driving conditions, typically 7,500-10,000 miles or 12-18 months, indicated by 'Service A' or 'Service B' on the dashboard).
Transmission Service Interval:
Recommended every 60,000 miles or 4 years for filter and fluid change.
Coolant Service Interval:
Initial change at 100,000 miles, then every 50,000 miles or 2 years thereafter.
Fluid Specifications
Coolant Type:
MB Specification 325.0 (Proprietary Blue Coolant or equivalent)
Brake Fluid Type:
DOT 4 Plus (MB Specification 331.0)
Power Steering Fluid Type:
MB Specification 236.3 (ATF Dexron III compatible, or specific hydraulic fluid)
Known Issues
Known Issues:
Ignition coil failures, Crankshaft position sensor issues, ABS/ESP module failures (especially related to SBC on later models, though less common on '99), Biodegradable wiring harness insulation breakdown, Sunroof drain tube blockage leading to water ingress, Electronic modules (SAM, EIS) glitches, Lower control arm bushings wear, Oil leaks from valve cover gaskets and oil filter housing.
Airmatic Suspension Issues:
Leaking air springs/struts, compressor failure, valve block leaks, control module issues.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and safety, dating back to the invention of the automobile. The S-Class lineage represents the brand's flagship sedan, consistently pushing the boundaries of automotive technology and comfort.
Model Evolution
Model Evolution:
The W220 generation replaced the W140 S-Class, aiming for a more aerodynamic and less imposing design. It introduced significant advancements in electronics, weight reduction (using aluminum extensively), and ride comfort, setting new benchmarks for the luxury sedan segment.
Key Technological Advancements In W220:
All-aluminum multi-link front suspension, AIRMATIC Dual Control air suspension, CAN bus multiplexing, COMAND infotainment system.