2004 Mercedes-Benz SL600 Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SL600 Year: 2004 Codes Chassis Code: R230 Engine Code: M275 👋 Introduction Market Position Vehicle Class: Luxury Grand Tourer / Sports Car Target Audience: Owners and independent specialists seeking in-depth, factory-authorized repair and maintenance information Competitive Analysis Competitors: BMW 6 Series, Bentley Continental GT, Jaguar XK, Porsche 911 Key Features Manual Advantage: Official licensing ensures accuracy and completeness, mirroring dealership-level repair data Software Benefits: Interactive diagrams, integrated search, faster access to information compared to printed manuals Model Significance: Represents Mercedes-Benz's pinnacle of V12 engineering and luxury touring in its era 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Climate Control, Bodywork, Interior, Convertible Top, Infotainment, Diagnostics Page Count Page Count: Estimated 3000+ pages (typical for official MB workshop manuals) Manual Type Manual Type: Official Service and Repair Manual Software (likely based on Mercedes-Benz's Electronic Service Manual - ESM) Language Language: English (typically with options for other languages in official software) Format Format: Software (likely delivered as a downloadable application or ISO image, not just a static PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: V12 Bi-Turbo engine overhaul, cylinder head removal/installation, piston and connecting rod service, crankshaft and main bearing service, camshaft timing and drive system, lubrication system, cooling system Engine Management: Fuel injection system (ME 2.8), ignition system, engine control unit (ECU) functions, sensors and actuators, emission control systems (OBD-II diagnostics) Transmission: 5G-TRONIC Automatic Transmission (722.6) overhaul, clutch pack replacement, valve body service, torque converter, transmission control module (TCM) Drivetrain: Rear axle assembly, differential, driveshafts, CV joints Suspension: Active Body Control (ABC) system hydraulics, struts, control arms, ball joints, bushings, wheel bearings, alignment specifications Steering: Power steering system, steering gear, steering column, steering wheel removal/installation Brakes: Front and rear brake caliper service, brake disc replacement, brake fluid flush and bleed, ABS/ESP system diagnostics and components Electrical System: Battery and charging system, starter motor, alternator, lighting system (headlights, taillights, interior), wiring diagrams for all circuits, fuse and relay locations Climate Control: Automatic climate control system operation, refrigerant handling, AC compressor, evaporator, heater core, HVAC control module Bodywork And Interior: Body panel removal/installation, door hardware, interior trim, seat removal, sound insulation Convertible Top: Hydraulic system for retractable hardtop, actuators, sensors, top mechanism repair and adjustment Infotainment And Comfort: COMAND NTG 1 system, telematics, navigation, audio system, heated/ventilated seats, power windows, mirrors Diagnostics: Diagnostic Trouble Codes (DTCs), OBD-II diagnostics, STAR DIAGNOSIS (SDS) system integration, sensor data interpretation Procedures Included Maintenance Procedures: Scheduled maintenance intervals, oil and filter changes, spark plug replacement, air filter service, coolant replacement, brake fluid replacement, differential fluid change, transmission fluid and filter service Diagnostic Procedures: Step-by-step troubleshooting guides for common and uncommon faults, circuit testing, component testing using diagnostic tools Repair Procedures: Detailed, illustrated instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation Adjustment Procedures: Door, hood, trunk, and convertible top alignment; suspension geometry adjustments; steering system centering Special Tool Requirements: Identification and usage instructions for specific Mercedes-Benz special tools required for certain procedures Technical Depth Depth Of Coverage: Comprehensive, from basic fluid changes to full engine and transmission overhauls, including advanced electrical diagnostics and ABC system repairs Diagnostic Focus: Emphasis on using Mercedes-Benz diagnostic equipment (e.g., STAR DIAGNOSIS) and interpreting sensor data for accurate fault diagnosis Electrical Diagrams: Detailed, color-coded wiring diagrams for all vehicle systems, enabling precise troubleshooting of electrical faults Torque Specifications: Precise torque values for all critical fasteners to ensure proper assembly and prevent component failure Component Tolerances: Specifications for wear limits and clearances on engine and transmission components, crucial for rebuilds 📊 Manual Specifications File Format Software Type: Proprietary Mercedes-Benz Electronic Service Manual (ESM) software or similar licensed dealership tool Searchability: Searchable text content for quick access to specific topics and procedures Print Quality Print Capability: Designed for electronic viewing; printing capabilities may depend on the specific software implementation and licensing Binding Type Binding: N/A (Software format) Paper Type Paper Quality: N/A (Software format) ⚙️ Engine Specifications Primary Engine Engine Type: V12 Bi-Turbo Displacement: 5.5 Liters (5513 cc) Bore X Stroke: 82.6 mm x 87.0 mm Compression Ratio: 9.0:1 Valvetrain: SOHC, 3 valves per cylinder (total 36 valves) Engine Code: M275.950 Performance Horsepower: 493 hp @ 5500 rpm Torque: 516 lb-ft (700 Nm) @ 1800-3500 rpm Fuel System Fuel Type: Premium Unleaded Gasoline (91+ octane) Fuel Delivery: Sequential Fuel Injection (ME 2.8) Turbocharging: Twin-Turbochargers Engine Management ECM Type: Bosch ME 2.8 ECU 🔧 Transmission Standard Transmission Type: 5-Speed Automatic (5G-TRONIC) Transmission Code: 722.6 Features Gear Ratios: Provided in manual (specific ratios for each gear) Transmission Fluid Type: MB 236.10 (e.g., Shell ATF 134, Mobil ATF 134) Transmission Fluid Capacity: Approx. 9.5 liters (dry fill) / 7.5 liters (drain and fill), consult manual for exact quantity 📐 Dimensions Exterior Length: 175.6 inches (4460 mm) Width: 73.2 inches (1859...
Estimated 3000+ pages (typical for official MB workshop manuals)
Manual Type
Manual Type:
Official Service and Repair Manual Software (likely based on Mercedes-Benz's Electronic Service Manual - ESM)
Language
Language:
English (typically with options for other languages in official software)
Format
Format:
Software (likely delivered as a downloadable application or ISO image, not just a static PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
V12 Bi-Turbo engine overhaul, cylinder head removal/installation, piston and connecting rod service, crankshaft and main bearing service, camshaft timing and drive system, lubrication system, cooling system
Engine Management:
Fuel injection system (ME 2.8), ignition system, engine control unit (ECU) functions, sensors and actuators, emission control systems (OBD-II diagnostics)
Transmission:
5G-TRONIC Automatic Transmission (722.6) overhaul, clutch pack replacement, valve body service, torque converter, transmission control module (TCM)
Active Body Control (ABC) system hydraulics, struts, control arms, ball joints, bushings, wheel bearings, alignment specifications
Steering:
Power steering system, steering gear, steering column, steering wheel removal/installation
Brakes:
Front and rear brake caliper service, brake disc replacement, brake fluid flush and bleed, ABS/ESP system diagnostics and components
Electrical System:
Battery and charging system, starter motor, alternator, lighting system (headlights, taillights, interior), wiring diagrams for all circuits, fuse and relay locations
Climate Control:
Automatic climate control system operation, refrigerant handling, AC compressor, evaporator, heater core, HVAC control module
Bodywork And Interior:
Body panel removal/installation, door hardware, interior trim, seat removal, sound insulation
Convertible Top:
Hydraulic system for retractable hardtop, actuators, sensors, top mechanism repair and adjustment
Active Body Control (ABC) hydraulic leaks/pump failures, coil pack failures on V12, transmission conductor plate issues, ignition coil failures, ABC hydraulic line corrosion, roof hydraulic leaks.
Diagnostic Focus Areas:
The manual will provide detailed procedures to diagnose and repair ABC system faults, engine misfires, and transmission control issues, which are common areas for this model.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Pioneering automotive manufacturer with a long history of luxury, performance, and engineering innovation, particularly in the roadster segment.
Model Evolution
Sl Class Lineage:
The SL-Class has a storied history dating back to the iconic 300SL 'Gullwing' and 'Roadster', representing the pinnacle of Mercedes-Benz convertibles.
R230 Generation:
The R230 generation (2002-2008) introduced significant technological advancements, including the Active Body Control (ABC) suspension and the bi-turbo V12 engine for the SL600.
Production
Manufacturing Location:
Bremen, Germany
Model Years Covered:
This specific manual covers the 2004 model year, but the R230 platform saw continuous updates through 2008.
🏆 Awards & Recognition
Recognitions
General Accolades:
While specific awards for the 2004 SL600 are not directly listed, the SL-Class consistently received recognition for its luxury, technology, and performance from automotive journalists and publications throughout its production cycles.