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2004 Mercedes-Benz SL600 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SL600 Year: 2004 Codes Chassis Code: R230 Engine Code: M275 👋 Introduction Market Position Vehicle Class: Luxury Grand Tourer / Sports Car Target Audience: Owners and independent specialists seeking in-depth, factory-authorized repair and maintenance information Competitive Analysis Competitors: BMW 6 Series, Bentley Continental GT, Jaguar XK, Porsche 911 Key Features Manual Advantage: Official licensing ensures accuracy and completeness, mirroring dealership-level repair data Software Benefits: Interactive diagrams, integrated search, faster access to information compared to printed manuals Model Significance: Represents Mercedes-Benz's pinnacle of V12 engineering and luxury touring in its era 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Climate Control, Bodywork, Interior, Convertible Top, Infotainment, Diagnostics Page Count Page Count: Estimated 3000+ pages (typical for official MB workshop manuals) Manual Type Manual Type: Official Service and Repair Manual Software (likely based on Mercedes-Benz's Electronic Service Manual - ESM) Language Language: English (typically with options for other languages in official software) Format Format: Software (likely delivered as a downloadable application or ISO image, not just a static PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: V12 Bi-Turbo engine overhaul, cylinder head removal/installation, piston and connecting rod service, crankshaft and main bearing service, camshaft timing and drive system, lubrication system, cooling system Engine Management: Fuel injection system (ME 2.8), ignition system, engine control unit (ECU) functions, sensors and actuators, emission control systems (OBD-II diagnostics) Transmission: 5G-TRONIC Automatic Transmission (722.6) overhaul, clutch pack replacement, valve body service, torque converter, transmission control module (TCM) Drivetrain: Rear axle assembly, differential, driveshafts, CV joints Suspension: Active Body Control (ABC) system hydraulics, struts, control arms, ball joints, bushings, wheel bearings, alignment specifications Steering: Power steering system, steering gear, steering column, steering wheel removal/installation Brakes: Front and rear brake caliper service, brake disc replacement, brake fluid flush and bleed, ABS/ESP system diagnostics and components Electrical System: Battery and charging system, starter motor, alternator, lighting system (headlights, taillights, interior), wiring diagrams for all circuits, fuse and relay locations Climate Control: Automatic climate control system operation, refrigerant handling, AC compressor, evaporator, heater core, HVAC control module Bodywork And Interior: Body panel removal/installation, door hardware, interior trim, seat removal, sound insulation Convertible Top: Hydraulic system for retractable hardtop, actuators, sensors, top mechanism repair and adjustment Infotainment And Comfort: COMAND NTG 1 system, telematics, navigation, audio system, heated/ventilated seats, power windows, mirrors Diagnostics: Diagnostic Trouble Codes (DTCs), OBD-II diagnostics, STAR DIAGNOSIS (SDS) system integration, sensor data interpretation Procedures Included Maintenance Procedures: Scheduled maintenance intervals, oil and filter changes, spark plug replacement, air filter service, coolant replacement, brake fluid replacement, differential fluid change, transmission fluid and filter service Diagnostic Procedures: Step-by-step troubleshooting guides for common and uncommon faults, circuit testing, component testing using diagnostic tools Repair Procedures: Detailed, illustrated instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation Adjustment Procedures: Door, hood, trunk, and convertible top alignment; suspension geometry adjustments; steering system centering Special Tool Requirements: Identification and usage instructions for specific Mercedes-Benz special tools required for certain procedures Technical Depth Depth Of Coverage: Comprehensive, from basic fluid changes to full engine and transmission overhauls, including advanced electrical diagnostics and ABC system repairs Diagnostic Focus: Emphasis on using Mercedes-Benz diagnostic equipment (e.g., STAR DIAGNOSIS) and interpreting sensor data for accurate fault diagnosis Electrical Diagrams: Detailed, color-coded wiring diagrams for all vehicle systems, enabling precise troubleshooting of electrical faults Torque Specifications: Precise torque values for all critical fasteners to ensure proper assembly and prevent component failure Component Tolerances: Specifications for wear limits and clearances on engine and transmission components, crucial for rebuilds 📊 Manual Specifications File Format Software Type: Proprietary Mercedes-Benz Electronic Service Manual (ESM) software or similar licensed dealership tool Searchability: Searchable text content for quick access to specific topics and procedures Print Quality Print Capability: Designed for electronic viewing; printing capabilities may depend on the specific software implementation and licensing Binding Type Binding: N/A (Software format) Paper Type Paper Quality: N/A (Software format) ⚙️ Engine Specifications Primary Engine Engine Type: V12 Bi-Turbo Displacement: 5.5 Liters (5513 cc) Bore X Stroke: 82.6 mm x 87.0 mm Compression Ratio: 9.0:1 Valvetrain: SOHC, 3 valves per cylinder (total 36 valves) Engine Code: M275.950 Performance Horsepower: 493 hp @ 5500 rpm Torque: 516 lb-ft (700 Nm) @ 1800-3500 rpm Fuel System Fuel Type: Premium Unleaded Gasoline (91+ octane) Fuel Delivery: Sequential Fuel Injection (ME 2.8) Turbocharging: Twin-Turbochargers Engine Management ECM Type: Bosch ME 2.8 ECU 🔧 Transmission Standard Transmission Type: 5-Speed Automatic (5G-TRONIC) Transmission Code: 722.6 Features Gear Ratios: Provided in manual (specific ratios for each gear) Transmission Fluid Type: MB 236.10 (e.g., Shell ATF 134, Mobil ATF 134) Transmission Fluid Capacity: Approx. 9.5 liters (dry fill) / 7.5 liters (drain and fill), consult manual for exact quantity 📐 Dimensions Exterior Length: 175.6 inches (4460 mm) Width: 73.2 inches (1859...
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2004 Mercedes-Benz SL600 Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
SL600
Year:
2004
Codes
Chassis Code:
R230
Engine Code:
M275
👋 Introduction
Market Position
Vehicle Class:
Luxury Grand Tourer / Sports Car
Target Audience:
Owners and independent specialists seeking in-depth, factory-authorized repair and maintenance information
Competitive Analysis
Competitors:
BMW 6 Series, Bentley Continental GT, Jaguar XK, Porsche 911
Key Features
Manual Advantage:
Official licensing ensures accuracy and completeness, mirroring dealership-level repair data
Software Benefits:
Interactive diagrams, integrated search, faster access to information compared to printed manuals
Model Significance:
Represents Mercedes-Benz's pinnacle of V12 engineering and luxury touring in its era
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Climate Control, Bodywork, Interior, Convertible Top, Infotainment, Diagnostics
Page Count
Page Count:
Estimated 3000+ pages (typical for official MB workshop manuals)
Manual Type
Manual Type:
Official Service and Repair Manual Software (likely based on Mercedes-Benz's Electronic Service Manual - ESM)
Language
Language:
English (typically with options for other languages in official software)
Format
Format:
Software (likely delivered as a downloadable application or ISO image, not just a static PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
V12 Bi-Turbo engine overhaul, cylinder head removal/installation, piston and connecting rod service, crankshaft and main bearing service, camshaft timing and drive system, lubrication system, cooling system
Engine Management:
Fuel injection system (ME 2.8), ignition system, engine control unit (ECU) functions, sensors and actuators, emission control systems (OBD-II diagnostics)
Transmission:
5G-TRONIC Automatic Transmission (722.6) overhaul, clutch pack replacement, valve body service, torque converter, transmission control module (TCM)
Drivetrain:
Rear axle assembly, differential, driveshafts, CV joints
Suspension:
Active Body Control (ABC) system hydraulics, struts, control arms, ball joints, bushings, wheel bearings, alignment specifications
Steering:
Power steering system, steering gear, steering column, steering wheel removal/installation
Brakes:
Front and rear brake caliper service, brake disc replacement, brake fluid flush and bleed, ABS/ESP system diagnostics and components
Electrical System:
Battery and charging system, starter motor, alternator, lighting system (headlights, taillights, interior), wiring diagrams for all circuits, fuse and relay locations
Climate Control:
Automatic climate control system operation, refrigerant handling, AC compressor, evaporator, heater core, HVAC control module
Bodywork And Interior:
Body panel removal/installation, door hardware, interior trim, seat removal, sound insulation
Convertible Top:
Hydraulic system for retractable hardtop, actuators, sensors, top mechanism repair and adjustment
Infotainment And Comfort:
COMAND NTG 1 system, telematics, navigation, audio system, heated/ventilated seats, power windows, mirrors
Diagnostics:
Diagnostic Trouble Codes (DTCs), OBD-II diagnostics, STAR DIAGNOSIS (SDS) system integration, sensor data interpretation
Procedures Included
Maintenance Procedures:
Scheduled maintenance intervals, oil and filter changes, spark plug replacement, air filter service, coolant replacement, brake fluid replacement, differential fluid change, transmission fluid and filter service
Diagnostic Procedures:
Step-by-step troubleshooting guides for common and uncommon faults, circuit testing, component testing using diagnostic tools
Repair Procedures:
Detailed, illustrated instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation
Adjustment Procedures:
Door, hood, trunk, and convertible top alignment; suspension geometry adjustments; steering system centering
Special Tool Requirements:
Identification and usage instructions for specific Mercedes-Benz special tools required for certain procedures
Technical Depth
Depth Of Coverage:
Comprehensive, from basic fluid changes to full engine and transmission overhauls, including advanced electrical diagnostics and ABC system repairs
Diagnostic Focus:
Emphasis on using Mercedes-Benz diagnostic equipment (e.g., STAR DIAGNOSIS) and interpreting sensor data for accurate fault diagnosis
Electrical Diagrams:
Detailed, color-coded wiring diagrams for all vehicle systems, enabling precise troubleshooting of electrical faults
Torque Specifications:
Precise torque values for all critical fasteners to ensure proper assembly and prevent component failure
Component Tolerances:
Specifications for wear limits and clearances on engine and transmission components, crucial for rebuilds
📊 Manual Specifications
File Format
Software Type:
Proprietary Mercedes-Benz Electronic Service Manual (ESM) software or similar licensed dealership tool
Searchability:
Searchable text content for quick access to specific topics and procedures
Print Quality
Print Capability:
Designed for electronic viewing; printing capabilities may depend on the specific software implementation and licensing
Binding Type
Binding:
N/A (Software format)
Paper Type
Paper Quality:
N/A (Software format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V12 Bi-Turbo
Displacement:
5.5 Liters (5513 cc)
Bore X Stroke:
82.6 mm x 87.0 mm
Compression Ratio:
9.0:1
Valvetrain:
SOHC, 3 valves per cylinder (total 36 valves)
Engine Code:
M275.950
Performance
Horsepower:
493 hp @ 5500 rpm
Torque:
516 lb-ft (700 Nm) @ 1800-3500 rpm
Fuel System
Fuel Type:
Premium Unleaded Gasoline (91+ octane)
Fuel Delivery:
Sequential Fuel Injection (ME 2.8)
Turbocharging:
Twin-Turbochargers
Engine Management
ECM Type:
Bosch ME 2.8 ECU
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic (5G-TRONIC)
Transmission Code:
722.6
Features
Gear Ratios:
Provided in manual (specific ratios for each gear)
Transmission Fluid Type:
MB 236.10 (e.g., Shell ATF 134, Mobil ATF 134)
Transmission Fluid Capacity:
Approx. 9.5 liters (dry fill) / 7.5 liters (drain and fill), consult manual for exact quantity
📐 Dimensions
Exterior
Length:
175.6 inches (4460 mm)
Width:
73.2 inches (1859 mm)
Height:
51.5 inches (1308 mm)
Wheelbase:
102.4 inches (2600 mm)
Weights
Curb Weight:
Approximately 4387 lbs (1990 kg)
Gross Vehicle Weight Rating:
Not specified in basic product info, consult manual
🛡️ Safety Features
Ratings
NHTSA Ratings:
Not readily available for this specific model/year in public domain; consult official MB safety data or manual for detailed tests.
Active Features
Traction Control:
ASR (Acceleration Slip Regulation), ESP (Electronic Stability Program)
Braking System:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BAS)
Passive Features
Airbags:
Front airbags, side airbags, head airbags, roll-over protection system
Seatbelts:
Pre-tensioning seat belts, belt force limiters
💡 Technology Features
Infotainment
Infotainment System:
COMAND NTG 1 (Cockpit Management and Navigation)
Features Included:
Navigation system, CD player, AM/FM radio, optional Bose sound system, telephone integration.
Driver Assistance
Adaptive Cruise Control:
DISTRONIC (optional)
Parking Assistance:
PARKTRONIC (optional)
Connectivity
Bluetooth Telephony:
Available via optional UHI (Universal Hands-free Interface) module and cradle.
Suspension Tech
Active Suspension System:
Active Body Control (ABC) – Hydropneumatic suspension system that adjusts damping and ride height dynamically.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first, using synthetic oil. Consult manual for exact interval and conditions.
Transmission Service Interval:
MB recommends transmission fluid and filter change around 39,000 miles or 3-4 years. Check manual for specific intervals.
Brake Fluid Service Interval:
Every 2 years
Coolant Replacement Interval:
Every 5 years or 100,000 miles with MB coolant
Fluid Specifications
Engine Oil Specification:
MB 229.5 (e.g., Mobil 1 0W-40, Castrol Syntec 0W-40)
Engine Oil Capacity:
Approx. 8.5 liters (with filter)
Power Steering Fluid:
MB 343.0 (e.g., Pentosin CHF 11S)
Coolant Type:
Mercedes-Benz Approved Antifreeze/Coolant (e.g., MB 325.0)
Brake Fluid Type:
DOT 4 Plus (MB 331.0)
Known Issues
Common Problems:
Active Body Control (ABC) hydraulic leaks/pump failures, coil pack failures on V12, transmission conductor plate issues, ignition coil failures, ABC hydraulic line corrosion, roof hydraulic leaks.
Diagnostic Focus Areas:
The manual will provide detailed procedures to diagnose and repair ABC system faults, engine misfires, and transmission control issues, which are common areas for this model.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Pioneering automotive manufacturer with a long history of luxury, performance, and engineering innovation, particularly in the roadster segment.
Model Evolution
Sl Class Lineage:
The SL-Class has a storied history dating back to the iconic 300SL 'Gullwing' and 'Roadster', representing the pinnacle of Mercedes-Benz convertibles.
R230 Generation:
The R230 generation (2002-2008) introduced significant technological advancements, including the Active Body Control (ABC) suspension and the bi-turbo V12 engine for the SL600.
Production
Manufacturing Location:
Bremen, Germany
Model Years Covered:
This specific manual covers the 2004 model year, but the R230 platform saw continuous updates through 2008.
🏆 Awards & Recognition
Recognitions
General Accolades:
While specific awards for the 2004 SL600 are not directly listed, the SL-Class consistently received recognition for its luxury, technology, and performance from automotive journalists and publications throughout its production cycles.
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