🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML320 Generation: W163 Production Years: 1997-2005 Chassis Code: W163 👋 Introduction Market Position Positioning: Comprehensive workshop manual for DIY enthusiasts and professionals. Competitive Analysis Uniqueness: Vehicle-specific information, identical to dealer technician manuals, not generic. Key Features Cost Savings: Enables significant savings on maintenance and repairs, paying for itself quickly. Empowerment: Empowers owners to understand and confidently perform repairs. 📋 Manual Details Coverage Manual Type: Service Repair Workshop Manual Language: English Format: PDF File Compatibility: All Versions of Windows and Mac Printability: Yes Requirement: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Mechanical: Yes Engine Electrical: Yes Emission Control: Yes Fuel System: Yes Clutch System: Yes Manual Transaxle: Yes Automatic Transaxle: Yes Driveshaft Axle: Yes Suspension: Yes Steering: Yes Restraint System: Yes Brake System: Yes Body Interior Exterior: Yes Body Electrical: Yes HVAC: Yes Procedures Included Maintenance: Step-by-step instructions Repair: Step-by-step instructions Troubleshooting: Included Diagnostics: Included Technical Depth Coverage Level: Full service and repair instruction Target Audience: Mechanics, independent auto service professionals, informed owners Content Type: Diagrams, illustrations, wiring schematics, specifications 📊 Manual Specifications File Attributes File Type: PDF Searchable Text: Implied by PDF format, though not explicitly stated. Download Speed: Speed Download Print Quality Printability: All pages are printable Binding Type Binding: Digital (PDF), allowing on-demand printing of specific pages. Paper Type Paper Use: Printable pages for garage/workshop use, avoiding original damage. ⚙️ Engine Specifications Primary Engine Engine Type: V6 Engine (details within the manual) Engine Displacement: Likely 3.2L M112 V6 (standard for ML320 of this era, detailed in manual) Performance Horsepower: Typically around 215-221 hp (exact specification found in manual) Torque: Typically around 229-232 lb-ft (exact specification found in manual) Fuel System Fuel Delivery: Electronic Fuel Injection (details covered) 🔧 Transmission Standard Transmission Type: 5-Speed Automatic Transmission (722.6 '5G-Tronic') Optional Transmission Type: Manual transmission not offered on ML320 during these years. Features Transmission Control: Electronically controlled (covered in manual) 📐 Dimensions Exterior Body Style: 5-door SUV (Sport Utility Vehicle) Drivetrain: All-Wheel Drive (4MATIC) 🛡️ Safety Features Ratings NHTSA Front Impact: Likely 4-star rating (refer to manual or contemporary reports for specific year data). IIHS Crash Test: Good ratings in front and side impacts for its era (refer to manual or contemporary reports). Active Features Active Safety: Anti-lock Braking System (ABS), ASR, ESP. Passive Features Passive Safety: Front airbags, side airbags (optional/standard depending on year and trim), seatbelt pre-tensioners. 💡 Technology Features Infotainment Infotainment System: COMAND (Cockpit Management and Navigation) system available on higher trims/later models, detailed in manual. Driver Assistance Driver Assistance Features: Traction Control System (ASR), Electronic Stability Program (ESP) standard. Optional features may include Parktronic. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific intervals based on driving conditions (typically 7,500-10,000 miles). Fluid Specifications Engine Oil: Mobil 1 Synthetic 0W-40 (MB Approval 229.5 or 229.3) - Refer to manual for exact spec. Transmission Fluid: MB 236.10 or 236.12 Automatic Transmission Fluid (ATF) for 5G-Tronic. Coolant: Mercedes-Benz approved Antifreeze/Coolant (e.g., G05) - Refer to manual for exact spec. Known Issues Common Problem 1: Electronic Shift Module (ESM) failure. Common Problem 2: Mass Air Flow (MAF) sensor issues. Common Problem 3: Window regulator failures. Common Problem 4: Biodegradable wiring insulation (specific to earlier models/components). Common Problem 5: Coolant leaks from the valley pan or intake manifold. 📚 Vehicle History Brand Heritage Manufacturer: Mercedes-Benz, a legacy of luxury and engineering. Model Evolution Model Introduction: The W163 generation introduced Mercedes-Benz into the SUV market. Key Updates: Facelift in 2001 (MY2002) brought styling and feature updates. Production Production Location: Tuscaloosa, Alabama, USA