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Mercury Mariner 150hp, 200hp, 225hp Pro Max Engine Service Repair Manual
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Basic Information Identification Make: Chevrolet Model: Tracker Year: 2002 Codes Vin Prefix: 1GZ Platform: GM M Platform (Second Generation) Generation Generation Designation: Second Generation (1998-2004) Introduction Market Position Vehicle Segment:...
Type: Car
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Sku: 47180
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| Basic Information | |
| Identification | |
| Make: | Chevrolet |
| Model: | Tracker |
| Year: | 2002 |
| Codes | |
| Vin Prefix: | 1GZ |
| Platform: | GM M Platform (Second Generation) |
| Generation | |
| Generation Designation: | Second Generation (1998-2004) |
| Introduction | |
| Market Position | |
| Vehicle Segment: | Compact SUV / Crossover |
| Target Audience: | DIY enthusiasts, independent repair shops, owners seeking comprehensive repair information |
| Competitive Analysis | |
| Competitors: | Suzuki Vitara (original platform), Ford EcoSport, Honda CR-V (earlier models) |
| Key Features | |
| Manual Advantage: | Convenient online access, detailed OE-derived information, user-friendly interface via RepairSurge software |
| Cost Savings: | Enables significant cost savings by empowering owners to perform repairs and maintenance themselves |
| Manual Details | |
| Coverage Areas | |
| Vehicle Coverage: | 2002 Chevrolet Tracker (all trim levels and engine options) |
| Region Coverage: | North America (USA, Canada) |
| Page Count | |
| Estimated Page Count: | Extensive (Software-based, dynamic content) |
| Manual Type | |
| Type: | Official Service and Repair Manual Software |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download (Licensed RepairSurge Software) |
| Manual Coverage | |
| Systems Covered | |
| Powertrain: | Engine Mechanical, Engine Performance, Fuel System, Cooling System, Exhaust System, Transmission (Automatic & Manual), Drivetrain (4WD System, Transfer Case) |
| Chassis: | Suspension (Front & Rear), Steering System, Brake System (Front & Rear Disc/Drum), Wheels & Tires |
| Electrical: | Body Control Modules, Powertrain Control Modules, Ignition System, Starting System, Charging System, Lighting System (Exterior & Interior), Instrument Cluster, Audio System, Power Accessories (Windows, Locks, Mirrors), HVAC Controls, Anti-theft System, Wiper/Washer System |
| Body: | Exterior Body Panels, Interior Trim, Doors, Hood, Tailgate, Glass, Seats, HVAC Components (Dash, Console) |
| Procedures Included | |
| Maintenance: | Routine Service (Oil Changes, Filter Replacements, Spark Plugs, Belts, Hoses), Fluid Checks and Replacements, Brake Pad/Shoe Replacement, Tire Rotation, Air Filter Replacement |
| Repair: | Engine Component Replacement (e.g., alternator, starter, water pump), Transmission Service, Brake Caliper/Rotor Replacement, Suspension Component Replacement (shocks, struts, ball joints), Steering Rack/Pump Repair, Electrical Component Diagnosis and Replacement, HVAC System Repair (compressor, evaporator, heater core) |
| Diagnostics: | Troubleshooting Guides, Diagnostic Trouble Codes (DTCs) and Explanations, Symptom-based Diagnostics, Wiring Diagrams for Electrical Systems |
| Technical Depth: | Comprehensive for DIY mechanics and professional technicians. Covers disassembly, reassembly, specifications, tolerances, and torque values for all major components and systems. |
| Manual Specifications | |
| File Format | |
| Digital Format: | |
| Accessibility: | Accessible via web browser on PC, laptop, smartphone, tablet with internet connection |
| Print Quality | |
| Resolution: | High-resolution, clear diagrams and text |
| Binding Type | |
| Binding: | N/A (Digital Download) |
| Paper Type | |
| Paper Quality: | N/A (Digital Download) |
| Licensing | |
| Licensing: | Officially Licensed, OE Material Based |
| Access Duration | |
| Access Period: | 1 Year (with discounts for additional years) |
| Engine Specifications | |
| Primary Engine | |
| Engine Code: | J20A |
| Engine Type: | Inline 4-Cylinder |
| Displacement: | 2.0 Liters (1995 cc) |
| Bore X Stroke: | 84.0 mm x 90.0 mm |
| Compression Ratio: | 9.7:1 |
| Horsepower: | 127 hp @ 6000 rpm |
| Torque: | 134 lb-ft @ 3000 rpm |
| Fuel System | |
| Fuel Delivery: | Multi-port Fuel Injection (MPI) |
| Fuel Type: | Unleaded Gasoline (87 Octane Recommended) |
| Engine Management | |
| ECU Type: | GM Powertrain Control Module (PCM) |
| Ignition System: | Distributorless Ignition System (DIS) |
| Transmission | |
| Standard | |
| Transmission Type: | 4-Speed Automatic (4L30-E) |
| Optional | |
| Transmission Type: | 5-Speed Manual |
| Features | |
| Drivetrain Options: | 2WD (Rear Wheel Drive), 4WD (Part-time, Electronic Transfer Case) |
| Fluid Specifications | |
| Automatic Transmission Fluid: | Dexron III/VI |
| Manual Transmission Fluid: | GL-4 Gear Oil (SAE 75W-90) |
| Transfer Case Fluid | |
| Transfer Case Fluid: | Dexron III/VI |
| Dimensions | |
| Exterior | |
| Length: | 167.5 inches (4255 mm) |
| Width: | 66.7 inches (1694 mm) |
| Height: | 66.1 inches (1679 mm) |
| Wheelbase: | 98.4 inches (2500 mm) |
| Ground Clearance: | 7.3 inches (185 mm) |
| Weights | |
| Curb Weight: | Approx. 3000-3200 lbs (1360-1450 kg) |
| Gross Vehicle Weight Rating: | Approx. 4200 lbs (1905 kg) |
| Cargo | |
| Cargo Volume Behind Rear Seat: | 31.5 cubic feet (892 liters) |
| Cargo Volume With Rear Seat Folded: | 65.0 cubic feet (1841 liters) |
| Safety Features | |
| Ratings | |
| NHTSA Front Crash Test Driver: | 4 Stars |
| NHTSA Front Crash Test Passenger: | 4 Stars |
| IIHS Frontal Offset: | Good |
| Passive Features | |
| Airbags: | Driver and Passenger Frontal Airbags |
| Seatbelts: | 3-point height-adjustable front seat belts with pretensioners, Rear 3-point seat belts |
| Rollover Protection: | Reinforced cabin structure (for convertible models) |
| Active Features | |
| ABS: | Anti-lock Braking System (ABS) standard on 4WD models, optional on 2WD |
| Traction Control: | Available on some models |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory AM/FM/CD player with 4-6 speakers |
| Connectivity: | Limited; primarily focused on basic audio features. No factory Bluetooth or USB connectivity for this model year. |
| Driver Assistance | |
| Cruise Control: | Available on higher trim levels |
| Keyless Entry: | Available on higher trim levels |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first |
| Engine Oil Filter Replacement: | At every oil change |
| Air Filter Replacement: | Every 30,000 miles (48,000 km) or as needed based on inspection |
| Spark Plug Replacement: | Every 100,000 miles (160,000 km) for iridium-tipped plugs |
| Coolant Flush: | Every 30,000 miles (48,000 km) or 2 years |
| Transmission Fluid Change: | Automatic: Every 60,000 miles (96,000 km); Manual: Inspect as needed, change if contaminated |
| Fluid Specifications | |
| Engine Oil Type: | SAE 5W-30 Synthetic Blend or Full Synthetic |
| Engine Oil Capacity: | 4.7 US quarts (4.5 Liters) with filter change |
| Coolant Type: | Dex-Cool (Orange) Long-Life Coolant (50/50 mix with distilled water) |
| Coolant Capacity: | Approx. 6.0 US quarts (5.7 Liters) |
| Known Issues | |
| Common Problems: | Ignition coil failure, catalytic converter issues, O2 sensor failures, minor interior trim rattles, potential for fuel pump issues (depending on maintenance history) |
| 4Wd System Maintenance: | Regular inspection of transfer case and hub actuators for proper function, especially if used off-road. |
| Vehicle History | |
| Brand Heritage | |
| Chevrolet History: | Founded in 1911 by Louis Chevrolet and Arthur Chevrolet, a long-standing American automotive manufacturer known for a wide range of vehicles from trucks to sports cars. |
| Model Evolution | |
| Tracker Genesis: | The Chevrolet Tracker was a rebadged version of the Suzuki Vitara, originally introduced in 1988. The 2002 model represents the second generation of the Tracker, which began in 1998 and featured more modern styling and improved mechanicals. |
| Production | |
| Manufacturing Location: | Ingersoll, Ontario, Canada (CAMI Automotive) |
| Production Years For Generation: | 1998-2004 |
| Awards & Recognition | |
| Recognitions | |
| Segment Recognition: | Praised for its off-road capability in its class and affordability, though often criticized for on-road refinement compared to competitors. |
| Ratings | |
| Consumer Reports: | Variable reliability ratings depending on the specific component and year, but generally considered a capable vehicle with proper maintenance. |