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Mitsubishi 3000GT GTO 1994 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: 3000GT / GTO Year: 1994 Codes Chassis Code: Z15A (AWD), Z16A (FWD) 👋 Introduction Market Position Vehicle Class: Grand Tourer (GT) / Sports Car Target Market: Performance-oriented enthusiasts, luxury sports car segment Competitive Analysis Key Competitors 1994: Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mazda RX-7 (FD3S), Chevrolet Corvette (C4), Porsche 968 Key Features Unique Selling Points: Advanced aerodynamics, sophisticated AWD system (optional), powerful V6 engine, 4-wheel steering (optional), premium interior appointments Manual Value Proposition Value To Owner: Empowers owners to perform advanced maintenance and repairs, reducing reliance on costly dealership services and preserving vehicle performance and longevity. Value To Technician: Provides detailed factory-level information for efficient and accurate diagnostics and repair of a complex performance vehicle. 📋 Manual Details Coverage Areas Manual Type: Repair Service Manual Primary Target Audience: Professional Technicians, Advanced DIY Mechanics Content Scope: Comprehensive repair, maintenance, and diagnostics Page Count Estimated Page Count: Approximately 1500-2000 pages (typical for this era's comprehensive manuals) Language Language: English Format File Format: PDF Delivery Method: Instant Download Print Quality: Full Printable Viewing Requirements: Adobe PDF Reader Extraction Requirements: WinZip or similar archival software Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, timing belt replacement, piston and ring inspection, cylinder head service, crankshaft and bearing service Engine Management: Fuel injection system, ignition system, emission control systems (EGR, EVAP), knock sensor operation, ECU diagnostics and troubleshooting Transmission Manual: Clutch system, transmission gear inspection, bearing replacement, seal replacement, shift mechanism service Transmission Automatic: Automatic transmission operation, fluid service, valve body inspection, torque converter service, transmission control module (TCM) diagnostics Drivetrain: Front and rear differential service, propeller shaft inspection, CV joint service, driveshaft and U-joint maintenance Suspension: Front and rear suspension component inspection, shock absorber replacement, spring replacement, control arm bushing service, alignment specifications Steering: Power steering system service, steering rack inspection and replacement, tie rod end replacement, steering column service Brakes: Brake system diagnostics, hydraulic components (master cylinder, brake lines, calipers), brake pad and rotor replacement, ABS system troubleshooting and service Electrical System: Wiring diagrams, starter motor and alternator service, battery maintenance, lighting system diagnostics, horn system, fuse and relay identification and testing Body And Chassis: Body panel removal and installation, door mechanisms, interior trim, glass replacement, underbody coating and rust proofing Climate Control: HVAC system operation, refrigerant service, blower motor replacement, evaporator and condenser cleaning Fuel System: Fuel pump testing, fuel filter replacement, fuel tank service, fuel line repair Procedures Included Maintenance: Scheduled maintenance checks, fluid level checks, filter replacements, lubrication points Disassembly: Step-by-step instructions for component removal Assembly: Step-by-step instructions for component reinstallation Cleaning: Procedures for cleaning specific components during overhaul Reinstalling: Detailed steps for putting systems back together correctly Troubleshooting: Diagnostic charts and flowcharts for identifying and resolving common problems Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds Diagnostics: Includes diagnostic procedures for electrical and mechanical systems, OBD-I codes where applicable Illustrations: Includes illustrations, diagrams, and photographs for clarity Specifications: Provides critical technical specifications and tolerances 📊 Manual Specifications File Format Document Type: Digital Repair Service Manual File Extension: .pdf Print Quality Scalability: Zoom IN/OUT capabilities for detailed viewing Print Ability: Full page printing supported Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 6G72 Engine Configuration: 60-degree V6 Aspiration: Naturally Aspirated (NA) and Twin-Turbocharged (TT) Displacement: 3.0 Liters (2972 cc) Performance Horsepower Na: 222 hp @ 6000 rpm Torque Na: 205 lb-ft @ 4500 rpm Horsepower Tt: 300 hp @ 6000 rpm Torque Tt: 307 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: Premium Unleaded Gasoline (91 Octane or higher) Other Valve Train: SOHC (Single Overhead Camshaft) per bank, 4 valves per cylinder 🔧 Transmission Standard Manual Transmission: 5-speed Manual (Getrag F5M33) Optional Automatic Transmission: 4-speed Automatic (INVECS-II) Features AWD System: Optional All-Wheel Drive (AWD) with Active Transfer Case (ATE-TCD) and Viscous Coupling Unit (VCU) 4Ws System: Optional Active Four-Wheel Steering (4WS) 📐 Dimensions Exterior Length: 4690 mm (184.6 in) Width: 1840 mm (72.4 in) Height: 1250 mm (49.2 in) Wheelbase: 2500 mm (98.4 in) Weights Curb Weight Na FWD: Approx. 1560 kg (3439 lbs) Curb Weight Tt AWD: Approx. 1710 kg (3770 lbs) 🛡️ Safety Features Ratings Safety Features Overview: Designed with a focus on occupant protection, though official crash ratings for this era may vary by region. Active Features ABS: Anti-lock Braking System (ABS) standard on most models Traction Control: Traction Control System (TCS) standard on Twin-Turbo models Passive Features Airbags: Driver and passenger airbags Seatbelts: Pretensioner seatbelts Body Structure: Reinforced safety cell and crumple zones 💡 Technology Features Infotainment Audio System: Factory premium audio system with cassette player and AM/FM radio, optional CD player Climate Control...
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Mitsubishi 3000GT GTO 1994 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
3000GT / GTO
Year:
1994
Codes
Chassis Code:
Z15A (AWD), Z16A (FWD)
👋 Introduction
Market Position
Vehicle Class:
Grand Tourer (GT) / Sports Car
Target Market:
Performance-oriented enthusiasts, luxury sports car segment
Competitive Analysis
Key Competitors 1994:
Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mazda RX-7 (FD3S), Chevrolet Corvette (C4), Porsche 968
Key Features
Unique Selling Points:
Advanced aerodynamics, sophisticated AWD system (optional), powerful V6 engine, 4-wheel steering (optional), premium interior appointments
Manual Value Proposition
Value To Owner:
Empowers owners to perform advanced maintenance and repairs, reducing reliance on costly dealership services and preserving vehicle performance and longevity.
Value To Technician:
Provides detailed factory-level information for efficient and accurate diagnostics and repair of a complex performance vehicle.
📋 Manual Details
Coverage Areas
Manual Type:
Repair Service Manual
Primary Target Audience:
Professional Technicians, Advanced DIY Mechanics
Content Scope:
Comprehensive repair, maintenance, and diagnostics
Page Count
Estimated Page Count:
Approximately 1500-2000 pages (typical for this era's comprehensive manuals)
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Print Quality:
Full Printable
Viewing Requirements:
Adobe PDF Reader
Extraction Requirements:
WinZip or similar archival software
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, timing belt replacement, piston and ring inspection, cylinder head service, crankshaft and bearing service
Engine Management:
Fuel injection system, ignition system, emission control systems (EGR, EVAP), knock sensor operation, ECU diagnostics and troubleshooting
Transmission Manual:
Clutch system, transmission gear inspection, bearing replacement, seal replacement, shift mechanism service
Transmission Automatic:
Automatic transmission operation, fluid service, valve body inspection, torque converter service, transmission control module (TCM) diagnostics
Drivetrain:
Front and rear differential service, propeller shaft inspection, CV joint service, driveshaft and U-joint maintenance
Suspension:
Front and rear suspension component inspection, shock absorber replacement, spring replacement, control arm bushing service, alignment specifications
Steering:
Power steering system service, steering rack inspection and replacement, tie rod end replacement, steering column service
Brakes:
Brake system diagnostics, hydraulic components (master cylinder, brake lines, calipers), brake pad and rotor replacement, ABS system troubleshooting and service
Electrical System:
Wiring diagrams, starter motor and alternator service, battery maintenance, lighting system diagnostics, horn system, fuse and relay identification and testing
Body And Chassis:
Body panel removal and installation, door mechanisms, interior trim, glass replacement, underbody coating and rust proofing
Climate Control:
HVAC system operation, refrigerant service, blower motor replacement, evaporator and condenser cleaning
Fuel System:
Fuel pump testing, fuel filter replacement, fuel tank service, fuel line repair
Procedures Included
Maintenance:
Scheduled maintenance checks, fluid level checks, filter replacements, lubrication points
Disassembly:
Step-by-step instructions for component removal
Assembly:
Step-by-step instructions for component reinstallation
Cleaning:
Procedures for cleaning specific components during overhaul
Reinstalling:
Detailed steps for putting systems back together correctly
Troubleshooting:
Diagnostic charts and flowcharts for identifying and resolving common problems
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds
Diagnostics:
Includes diagnostic procedures for electrical and mechanical systems, OBD-I codes where applicable
Illustrations:
Includes illustrations, diagrams, and photographs for clarity
Specifications:
Provides critical technical specifications and tolerances
📊 Manual Specifications
File Format
Document Type:
Digital Repair Service Manual
File Extension:
.pdf
Print Quality
Scalability:
Zoom IN/OUT capabilities for detailed viewing
Print Ability:
Full page printing supported
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72
Engine Configuration:
60-degree V6
Aspiration:
Naturally Aspirated (NA) and Twin-Turbocharged (TT)
Displacement:
3.0 Liters (2972 cc)
Performance
Horsepower Na:
222 hp @ 6000 rpm
Torque Na:
205 lb-ft @ 4500 rpm
Horsepower Tt:
300 hp @ 6000 rpm
Torque Tt:
307 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
Premium Unleaded Gasoline (91 Octane or higher)
Other
Valve Train:
SOHC (Single Overhead Camshaft) per bank, 4 valves per cylinder
🔧 Transmission
Standard
Manual Transmission:
5-speed Manual (Getrag F5M33)
Optional
Automatic Transmission:
4-speed Automatic (INVECS-II)
Features
AWD System:
Optional All-Wheel Drive (AWD) with Active Transfer Case (ATE-TCD) and Viscous Coupling Unit (VCU)
4Ws System:
Optional Active Four-Wheel Steering (4WS)
📐 Dimensions
Exterior
Length:
4690 mm (184.6 in)
Width:
1840 mm (72.4 in)
Height:
1250 mm (49.2 in)
Wheelbase:
2500 mm (98.4 in)
Weights
Curb Weight Na FWD:
Approx. 1560 kg (3439 lbs)
Curb Weight Tt AWD:
Approx. 1710 kg (3770 lbs)
🛡️ Safety Features
Ratings
Safety Features Overview:
Designed with a focus on occupant protection, though official crash ratings for this era may vary by region.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most models
Traction Control:
Traction Control System (TCS) standard on Twin-Turbo models
Passive Features
Airbags:
Driver and passenger airbags
Seatbelts:
Pretensioner seatbelts
Body Structure:
Reinforced safety cell and crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory premium audio system with cassette player and AM/FM radio, optional CD player
Climate Control Tech:
Automatic climate control (optional) with digital display
Driver Assistance
Active Aero:
Active aerodynamics system with adjustable front lip spoiler and rear wing (on Twin-Turbo models)
Connectivity
Cruise Control:
Standard cruise control
Other
Ecs Suspension:
Electronic Control Suspension (ECS) with adjustable damping modes (on some models)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 miles or 6 months, whichever comes first
Engine Oil Filter Replacement:
With every oil change
Timing Belt Replacement:
Every 60,000 miles or 5 years, crucial for 6G72 engine
Transmission Fluid Change Auto:
Every 30,000 miles or 2 years
Transmission Fluid Change Manual:
Every 30,000 miles or 2 years
Brake Fluid Change:
Every 24,000 miles or 2 years
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 recommended for most conditions
Engine Oil Capacity:
Approx. 4.5 Liters (4.8 Quarts) with filter
Transmission Fluid Type Auto:
Mitsubishi Diaqueen SPIII or equivalent ATF (Dexron III may be used as a substitute if SPIII is unavailable)
Transmission Fluid Type Manual:
API GL-4 SAE 75W-90 Gear Oil
Coolant Type:
Mitsubishi Long Life Coolant (LLC) or equivalent ethylene glycol-based coolant with corrosion inhibitors
Known Issues
Common Problems Tt:
Turbocharger wear and oil leaks, intercooler piping leaks, potential fuel injector clogging, active aero system malfunctions
Common Problems General:
Timing belt failure if not replaced on schedule (catastrophic engine damage), ECS (Electronic Control Suspension) component failure, ABS sensor issues, potential corrosion in certain climates.
Maintenance Criticality:
The timing belt is a critical maintenance item requiring strict adherence to the service interval due to the interference engine design.
📚 Vehicle History
Brand Heritage
Mitsubishi Performance Legacy:
Mitsubishi has a long history in motorsport and performance vehicles, evidenced by rally victories and innovative technologies.
Model Evolution
Generation:
First Generation (1990-1996), 1994 represents a mid-cycle refresh phase.
Internal Project Name:
Codename 'HSR' for early development.
Production
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
Production Years:
1990-2000
🏆 Awards & Recognition
Recognitions
Contemporary Awards:
Frequently lauded in automotive press for its technology and performance, often compared favorably to contemporary European sports cars.
Road And Track Mention:
Often featured in 'Ten Best Cars' lists and performance comparisons by publications like Road & Track.
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