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Mitsubishi 380 Workshop Manual 2005

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🏷️ Basic Information Identification Make: Mitsubishi Model: 380 Year: 2005 Codes Chassis Code: PJA 👋 Introduction Market Position Market Position: The Mitsubishi 380 was a mid-size sedan designed primarily for the Australian market, replacing the successful Magna platform. It aimed to compete in a segment dominated by Japanese and Korean manufacturers. Competitive Analysis Competitors: Competed against vehicles such as the Holden Commodore, Ford Falcon, Toyota Camry, Mazda 6, and Hyundai Sonata in its segment. Key Features Key Features: Known for its distinctive styling, comfortable ride, and strong Australian-market focus. Offered in various trim levels with differing feature sets. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, Electrical System, HVAC, Bodywork, Interior, Fuel System, Exhaust System, Cooling System, Lubrication System, Emission Control System, Diagnostic Procedures, Troubleshooting, Wiring Diagrams. Page Count Page Count: Comprehensive (Exact count not specified, but expected to be extensive for a workshop manual covering all systems). Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: Likely PDF or digital format, designed for ease of search and access. 📖 Manual Coverage Systems Covered Engine Service: Detailed procedures for engine overhaul, including cylinder head removal/installation, piston/ring replacement, crankshaft/bearing service, valve timing, and component torque specifications. Transmission Service: Complete instructions for manual and automatic transmission servicing, including clutch replacement, gearbox overhaul, torque converter service, and transmission fluid type and capacity. Drivetrain Service: Guidance on front-wheel-drive axle and driveshaft maintenance, CV joint inspection and replacement, and differential service. Braking System Service: Procedures for brake pad and rotor replacement, caliper servicing, brake fluid bleeding, ABS system diagnostics, and parking brake adjustment. Suspension Steering Service: Information on shock absorber/strut replacement, spring replacement, ball joint and tie rod end service, power steering system maintenance, and wheel alignment specifications. Electrical System Diagnostics: Comprehensive wiring diagrams, troubleshooting guides for electrical faults, starter motor and alternator testing, battery service, lighting system repair, and fuse/relay identification. HVAC System Service: Details on air conditioning system refrigerant handling, compressor replacement, blower motor service, and heater core replacement procedures. Body Exterior Interior Service: Procedures for body panel repair, door mechanism servicing, window regulator replacement, interior trim removal, and seat adjustment/replacement. Procedures Included Scheduled Maintenance: Detailed maintenance schedules for oil changes, filter replacements, fluid checks, belt inspections, and ignition system servicing at specified intervals. Troubleshooting Guides: Systematic troubleshooting charts and diagnostic procedures for common and complex vehicle issues, often linked to specific fault codes. Diagnostic Procedures: Information on using diagnostic scan tools, interpreting sensor data, and performing system checks for engine, transmission, ABS, and SRS systems. Component Replacement: Step-by-step instructions for replacing major and minor vehicle components, including torque specifications for all critical fasteners. Technical Depth Depth: Highly detailed, suitable for professional mechanics and advanced DIY enthusiasts. Covers diagnostics, repair, and overhaul procedures. 📊 Manual Specifications File Format File Format: Digital (PDF) - typically searchable and printable. Print Quality Print Quality: High resolution, clear diagrams and text. Binding Type Binding Type: N/A (for digital format) Paper Type Paper Type: N/A (for digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V6 Petrol Engine Code: 6G75 Displacement: 3.8 Litres (3828 cc) Performance Horsepower: 170 kW @ 5250 rpm (approx.) Torque: 334 Nm @ 4000 rpm (approx.) Fuel System Fuel Injection: Multi-Point Fuel Injection (MPFI) Fuel Type: Unleaded Petrol (91 RON recommended) Cooling System Coolant Type: Mitsubishi Diaqueen Super Long Life Coolant (or equivalent ethylene glycol based, red color). Lubrication System Oil Capacity: Approximately 5.5 litres with filter change (refer to manual for exact amount). Recommended Oil Grade: SAE 10W-30 API SJ or SL (or higher) viscosity grade. 🔧 Transmission Standard Transmission Type: 4-speed INVECS-II Automatic Transmission Optional Transmission Type: 5-speed Manual Transmission (less common in later models) Features Automatic Features: Adaptive shift control, Sport Mode, Sequential Shift Control (where equipped). Fluid Specifications Automatic Transmission Fluid: Mitsubishi Diaqueen SP III ATF (or equivalent Dexron III H / Mercon compatible fluid). Fluid Capacity Automatic Transmission Fluid Capacity: Approximately 7.5 - 8.5 litres (dry fill, refer to manual for drain/refill). 📐 Dimensions Exterior Length: Approx. 4885 mm Width: Approx. 1780 mm Height: Approx. 1450 mm Wheelbase: Approx. 2700 mm Interior Interior Space: Designed with a focus on spaciousness for a mid-size sedan. Weights Kerb Weight: Approx. 1550 - 1650 kg (depending on trim and transmission). Wheels Tires Wheel Bolt Pattern: 5 x 114.3 mm (5 x 4.5 inches) Standard Tire Size: 215/60R16 (varies by trim) 🛡️ Safety Features Ratings Ancap Rating: 4-star ANCAP rating for earlier models (subject to testing year and specific configuration). Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS) (on some variants), Cruise Control. Passive Features Passive Safety Features: Front airbags, side airbags, front seatbelt pretensioners, reinforced safety cell construction. 💡 Technology Features Infotainment Infotainment System: Features varied by trim...
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Mitsubishi 380 Workshop Manual 2005
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
380
Year:
2005
Codes
Chassis Code:
PJA
👋 Introduction
Market Position
Market Position:
The Mitsubishi 380 was a mid-size sedan designed primarily for the Australian market, replacing the successful Magna platform. It aimed to compete in a segment dominated by Japanese and Korean manufacturers.
Competitive Analysis
Competitors:
Competed against vehicles such as the Holden Commodore, Ford Falcon, Toyota Camry, Mazda 6, and Hyundai Sonata in its segment.
Key Features
Key Features:
Known for its distinctive styling, comfortable ride, and strong Australian-market focus. Offered in various trim levels with differing feature sets.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, Electrical System, HVAC, Bodywork, Interior, Fuel System, Exhaust System, Cooling System, Lubrication System, Emission Control System, Diagnostic Procedures, Troubleshooting, Wiring Diagrams.
Page Count
Page Count:
Comprehensive (Exact count not specified, but expected to be extensive for a workshop manual covering all systems).
Manual Type
Manual Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Likely PDF or digital format, designed for ease of search and access.
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed procedures for engine overhaul, including cylinder head removal/installation, piston/ring replacement, crankshaft/bearing service, valve timing, and component torque specifications.
Transmission Service:
Complete instructions for manual and automatic transmission servicing, including clutch replacement, gearbox overhaul, torque converter service, and transmission fluid type and capacity.
Drivetrain Service:
Guidance on front-wheel-drive axle and driveshaft maintenance, CV joint inspection and replacement, and differential service.
Braking System Service:
Procedures for brake pad and rotor replacement, caliper servicing, brake fluid bleeding, ABS system diagnostics, and parking brake adjustment.
Suspension Steering Service:
Information on shock absorber/strut replacement, spring replacement, ball joint and tie rod end service, power steering system maintenance, and wheel alignment specifications.
Electrical System Diagnostics:
Comprehensive wiring diagrams, troubleshooting guides for electrical faults, starter motor and alternator testing, battery service, lighting system repair, and fuse/relay identification.
HVAC System Service:
Details on air conditioning system refrigerant handling, compressor replacement, blower motor service, and heater core replacement procedures.
Body Exterior Interior Service:
Procedures for body panel repair, door mechanism servicing, window regulator replacement, interior trim removal, and seat adjustment/replacement.
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules for oil changes, filter replacements, fluid checks, belt inspections, and ignition system servicing at specified intervals.
Troubleshooting Guides:
Systematic troubleshooting charts and diagnostic procedures for common and complex vehicle issues, often linked to specific fault codes.
Diagnostic Procedures:
Information on using diagnostic scan tools, interpreting sensor data, and performing system checks for engine, transmission, ABS, and SRS systems.
Component Replacement:
Step-by-step instructions for replacing major and minor vehicle components, including torque specifications for all critical fasteners.
Technical Depth
Depth:
Highly detailed, suitable for professional mechanics and advanced DIY enthusiasts. Covers diagnostics, repair, and overhaul procedures.
📊 Manual Specifications
File Format
File Format:
Digital (PDF) - typically searchable and printable.
Print Quality
Print Quality:
High resolution, clear diagrams and text.
Binding Type
Binding Type:
N/A (for digital format)
Paper Type
Paper Type:
N/A (for digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V6 Petrol
Engine Code:
6G75
Displacement:
3.8 Litres (3828 cc)
Performance
Horsepower:
170 kW @ 5250 rpm (approx.)
Torque:
334 Nm @ 4000 rpm (approx.)
Fuel System
Fuel Injection:
Multi-Point Fuel Injection (MPFI)
Fuel Type:
Unleaded Petrol (91 RON recommended)
Cooling System
Coolant Type:
Mitsubishi Diaqueen Super Long Life Coolant (or equivalent ethylene glycol based, red color).
Lubrication System
Oil Capacity:
Approximately 5.5 litres with filter change (refer to manual for exact amount).
Recommended Oil Grade:
SAE 10W-30 API SJ or SL (or higher) viscosity grade.
🔧 Transmission
Standard
Transmission Type:
4-speed INVECS-II Automatic Transmission
Optional
Transmission Type:
5-speed Manual Transmission (less common in later models)
Features
Automatic Features:
Adaptive shift control, Sport Mode, Sequential Shift Control (where equipped).
Fluid Specifications
Automatic Transmission Fluid:
Mitsubishi Diaqueen SP III ATF (or equivalent Dexron III H / Mercon compatible fluid).
Fluid Capacity
Automatic Transmission Fluid Capacity:
Approximately 7.5 - 8.5 litres (dry fill, refer to manual for drain/refill).
📐 Dimensions
Exterior
Length:
Approx. 4885 mm
Width:
Approx. 1780 mm
Height:
Approx. 1450 mm
Wheelbase:
Approx. 2700 mm
Interior
Interior Space:
Designed with a focus on spaciousness for a mid-size sedan.
Weights
Kerb Weight:
Approx. 1550 - 1650 kg (depending on trim and transmission).
Wheels Tires
Wheel Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
Standard Tire Size:
215/60R16 (varies by trim)
🛡️ Safety Features
Ratings
Ancap Rating:
4-star ANCAP rating for earlier models (subject to testing year and specific configuration).
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS) (on some variants), Cruise Control.
Passive Features
Passive Safety Features:
Front airbags, side airbags, front seatbelt pretensioners, reinforced safety cell construction.
💡 Technology Features
Infotainment
Infotainment System:
Features varied by trim level. Base models typically had AM/FM radio with CD player. Higher trims offered multi-disc CD changers, premium audio systems, and in-dash satellite navigation on later or top-spec models.
Driver Assistance
Driver Assistance Features:
Standard cruise control. Some higher trims may have offered parking sensors.
Connectivity
Connectivity Options:
Auxiliary input for audio devices on some models, basic trip computer functions. Bluetooth connectivity was rare for this era unless added as an aftermarket upgrade.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 15,000 km or 12 months, whichever comes first (check manual for specific driving conditions).
Air Filter Replacement:
Every 30,000 km or 24 months.
Spark Plug Replacement:
Every 90,000 km (Iridium type spark plugs recommended).
Transmission Fluid Change:
Every 60,000 km or 48 months for automatic transmission (severe service conditions may require more frequent changes).
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 Brake Fluid.
Power Steering Fluid:
Dexron II or III Automatic Transmission Fluid (confirm with manual).
Known Issues
Common Issues:
While generally reliable, common issues can include minor electrical gremlins, wear and tear on suspension components, and occasional transmission behaviour issues if fluid is not maintained. Early models may have had some recalls. (Specific issues detailed within the manual).
Filters
Oil Filter Part Number:
Example Part Numbers: MD135733, MQ804480 (Always verify with a parts catalog based on VIN).
Air Filter Part Number:
Example Part Numbers: MR552770, MR994477 (Always verify).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi, a Japanese automaker with a long history in automotive manufacturing, known for its diverse range of vehicles from passenger cars to SUVs and performance vehicles.
Model Evolution
Predecessor:
Mitsubishi Magna/Verada (Australian-built platform).
Replacement:
The 380 was the final Australian-designed and built Mitsubishi sedan, concluding local manufacturing for the brand.
Production
Production Years:
2005 - 2008
Manufacturing Location:
Lonsdale, South Australia, Australia
🏆 Awards & Recognition
Recognitions
Recognitions:
The Mitsubishi 380, inheriting the Magna platform, was generally well-regarded for its ride comfort and Australian-specific tuning. Specific awards are not widely publicized, but it was considered a solid competitor in its segment.
Ratings
Safety Ratings:
Refer to section 'safety' for ANCAP rating.
Certifications
Certifications:
Manufactured to Australian Design Rules (ADRs) for safety and emissions.
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