🏷️ Basic Information Identification Make: Mitsubishi Model: FG30 Forklift Truck Engine Family: 4G63 / 4G64 Engine Type: Gasoline Codes Product Code Indicator: Workshop Service Repair Manual 👋 Introduction Market Position Target Audience: Forklift technicians, maintenance personnel, fleet managers, and owners requiring in-depth repair knowledge. Value Proposition: Provides essential information for cost-effective maintenance, repair, and extending the lifespan of the Mitsubishi FG30 forklift. Competitive Analysis Manual Utility: A critical resource for independent repair shops and internal maintenance departments, enabling them to service these forklifts without sole reliance on OEM dealerships. Key Features Diagnostic Focus: Emphasis on understanding and rectifying common and complex issues faced by the 4G63/4G64 engines and associated forklift systems. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair information for Mitsubishi FG30 Forklift Trucks equipped with 4G63 and 4G64 gasoline engines. Page Count Estimated Page Count: Extensive (exact count not specified, but implied to be comprehensive for workshop use) Manual Type Manual Category: Workshop Service Repair Manual Language Language Of Manual: English Format Digital Format: Likely PDF or similar digital format, given the product description's context. File Format Preference: PDF (preferred for searchability and digital access) Print Quality: High-resolution for clear diagrams and text. Binding Type: N/A (for digital format) Paper Type: N/A (for digital format) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, lubrication system, cooling system, fuel system, ignition system, emissions control system. Engine Electrical: Starter system, charging system (alternator), ignition system diagnostics, wiring diagrams, sensor testing. Transmission: Service and repair of the forklift's transmission system (likely automatic or hydrostatic, specific details dependent on FG30 configuration). Hydraulic System: Operation, troubleshooting, and repair of the hydraulic lift and tilt mechanisms, steering hydraulics. Chassis And Frame: Frame inspection, maintenance, and repair, including mounting points for major components. Steering System: Components, operation, and service procedures for the steering mechanism. Braking System: Inspection, maintenance, and repair of the forklift's braking system (e.g., drum, disc, parking brake). Electrical And Instrumentation: Dashboard instrumentation, warning lights, battery system, lighting, and related wiring. Cooling System: Radiator, fan, water pump, thermostat, coolant specifications, and flushing procedures. Fuel System: Fuel tank, fuel lines, fuel filter, carburetor (if applicable), or fuel injection system diagnostics. Lubrication System: Oil pump, oil filter, oil pan, oil specifications, and lubrication points. Exhaust System: Muffler, exhaust pipes, and emissions control components. Procedures Included Routine Maintenance: Scheduled maintenance tasks, fluid checks and changes, filter replacements, greasing. Troubleshooting: Diagnostic charts, common problems and their solutions, symptom-based troubleshooting. Repair And Overhaul: Detailed step-by-step instructions for component disassembly, repair, and reassembly, including engine rebuilds. Component Replacement: Procedures for replacing major components like the engine, transmission, hydraulic pump, cylinders, etc. Adjustment And Calibration: Procedures for adjusting brakes, clutch (if applicable), engine timing, hydraulic pressures, etc. Electrical Diagnostics: Testing of electrical circuits, components, and troubleshooting using wiring diagrams. Safety Precautions: Essential safety guidelines for operating and servicing the forklift. Technical Depth Diagnostic Capabilities: Advanced diagnostics covering engine performance, hydraulic system operation, and electrical fault finding. Rebuild Scope: Comprehensive instructions for complete engine and major component rebuilds, including tolerances and specifications. Troubleshooting Methodology: Systematic approaches to identifying and resolving mechanical, hydraulic, and electrical issues. Special Tools: Identification and usage of specialized tools required for specific repair procedures. ⚙️ Engine Specifications Primary Engine Engine Model 1: Mitsubishi 4G63 Engine Model 2: Mitsubishi 4G64 Engine Configuration: Inline 4-cylinder, SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on specific variant and application. Bore X Stroke 4G63 Approx: 85.0 mm x 88.0 mm (varies slightly by specific 4G63 variant) Bore X Stroke 4G64 Approx: 86.5 mm x 92.0 mm (varies slightly by specific 4G64 variant) Displacement 4G63 Approx: 2.0 Liters (1997 cc) Displacement 4G64 Approx: 2.4 Liters (2351 cc) Performance Fuel Type: Gasoline (Unleaded) Horsepower Rating: Varies by specific engine tune and forklift model, typically in the range of 50-70 HP for industrial applications. Torque Rating: Varies by specific engine tune and forklift model, optimized for low-end torque for lifting applications. Fuel System Fuel Delivery: Likely Carbureted or single-point/multi-point fuel injection, depending on the specific forklift model year and emission standards. Ignition System: Electronic ignition (distributorless or distributor-based). 🔧 Transmission Standard Transmission Type: Likely an automatic transmission optimized for forklift operation (e.g., torque converter type) or a hydrostatic transmission. Optional Transmission Options: Specific variations might exist, but generally one primary transmission type is common for a given forklift model. Features Transmission Control: Lever or electronic controls for forward, reverse, and neutral engagement. 📐 Dimensions Exterior Forklift Model: Mitsubishi FG30 Series (specific dimensions vary by exact model variant and lift height/capacity). Lift Capacity: Nominal 3,000 kg (approximately 6,000 lbs), subject to specific model configuration. Weights Operating Weight: Varies significantly based on mast type, tire type, and battery configuration, but typically in the 4,000 - 5,000 kg range. 💡 Technology Features Infotainment Instrumentation: Basic dashboard with indicators for...