Mitsubushi CHARIOT SPACE RUNNER WAGON Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Chariot Space Runner Wagon Generation Generation Designation: Second Generation (N30W/N40W) Codes Chassis Codes: N33W, N34W, N38W, N43W, N44W, N48W 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) / Minivan Competitive Analysis Key Competitors: Toyota Ipsum/Picnic, Honda Odyssey (smaller variants), Nissan Liberty, Mazda MPV (smaller variants) Key Features Vehicle Identity: A versatile, family-oriented vehicle known for its practicality, spacious interior, and flexible seating arrangements. 📋 Manual Details Coverage Areas Covered Years: 1998, 1999, 2000, 2001, 2002, 2003 Covered Engines: 1.9L (F5A), 2.4L (4G64) Page Count Estimated Page Count: Varies (typically 1500-3000+ pages for complete factory manuals) Manual Type Type: Service Repair Manual / Workshop Manual / Factory Manual Language Language: English Format Delivery Format: Digital Download (PDF, ZIP, RAR, EXE) Digital File Size: Can be very large, up to 5GB, requiring sufficient storage space and a stable internet connection for download. 📖 Manual Coverage Systems Covered Engine: General Engine, Engine Lubrication, Fuel System, Engine Cooling, Intake and Exhaust Systems, Engine Electrical, Engine and Emission Control Drivetrain: Clutch, Transmission (Manual and Automatic), Propeller Shaft, Axles Chassis And Body: Wheels and Tires, Suspension System, Brakes, Steering System, Body, SRS (Supplemental Restraint System), Chassis Electrical, HACV (likely HVAC - Heating, Ventilation, and Air Conditioning) Body And Interior: Body panel removal and installation, door mechanisms, seat adjustments, interior trim, glass replacement, weatherstripping. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), fuses and relays, wiring diagrams for all major systems, power accessories. HVAC System: Heating, ventilation, and air conditioning (HVAC) system components, refrigerant handling, blower motor, evaporator, condenser, heater core, control mechanisms. Procedures Included Repair And Maintenance: Step-by-step repair instructions, preventative maintenance schedules, troubleshooting guides, diagnostic procedures, component overhaul, rebuilding specifications Technical Information: Detailed component breakdowns, exploded views, torque specifications, electrical wiring diagrams, diagnostic trouble codes (DTCs), specifications and procedures for all covered systems Diagnostic Trouble Codes: Procedures for reading and interpreting Diagnostic Trouble Codes (DTCs) from the ECU and other control modules, with symptom-based troubleshooting trees. Wiring Diagrams: Detailed electrical schematics and wiring diagrams for all vehicle systems, crucial for diagnosing electrical faults. Technical Depth Depth Of Coverage: Comprehensive (from basic maintenance to advanced diagnostics and complete component overhauls, suitable for professional technicians and DIY enthusiasts) Engine Rebuild: Detailed specifications and procedures for engine disassembly, cleaning, inspection, and reassembly, including piston ring gap, bearing clearances, valve seating, etc. Transmission Overhaul: Step-by-step instructions for automatic and manual transmission disassembly, component inspection, replacement of seals and clutch packs, and reassembly. 📊 Manual Specifications File Format Digital File Types: PDF, ZIP, RAR, EXE (some may require unzipping software like WinZip or WinRAR) Print Quality Printability: Printable on any computer and printer, high-quality illustrations and diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: 4G64 (2.4L) Engine Type 1: Inline-4, SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft), Multi-point Fuel Injection Displacement 1: 2351 cc (2.4 Liters) Bore X Stroke 1: 86.5 mm x 100.0 mm Compression Ratio 1: Approx. 8.5:1 to 9.5:1 (depending on exact variant) Horsepower 1: Approx. 125-145 hp @ 5000-5500 rpm Torque 1: Approx. 130-145 lb-ft @ 3000-4000 rpm Secondary Engine Engine Code 2: F5A (1.9L) Engine Type 2: Inline-4, SOHC, Multi-point Fuel Injection Displacement 2: 1834 cc (1.9 Liters) Horsepower 2: Approx. 100-110 hp @ 5500-6000 rpm Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Recommended Fuel: Unleaded Gasoline (Octane Rating as per owner's manual, typically 87 AKI) Engine Management ECU Type: Proprietary Mitsubishi Engine Control Unit (ECU) 🔧 Transmission Standard Transmission Type Standard: 4-Speed Automatic Transmission (e.g., F4A22, F4A42) Optional Transmission Type Optional: 5-Speed Manual Transmission (e.g., KM132) Features Drive Options: Front-Wheel Drive (FWD), Optional All-Wheel Drive (AWD - likely 'Fulltime 4WD' with viscous coupling) Fluid Specifications Automatic Transmission Fluid: Dexron II/III or equivalent (refer to manual for exact specification and capacity) Manual Transmission Fluid: API GL-4, SAE 75W-90 (refer to manual for exact specification and capacity) 📐 Dimensions Exterior Length: Approx. 4475 mm (176.2 in) Width: Approx. 1715 mm (67.5 in) Height: Approx. 1630 mm (64.2 in) Wheelbase: Approx. 2720 mm (107.1 in) Ground Clearance: Approx. 150-160 mm (5.9-6.3 in) Weights Curb Weight: Approx. 1400-1600 kg (3086-3527 lbs) Cargo Cargo Volume: Configurable, with rear seats folded for maximum space (refer to owner's manual for specific figures). 🛡️ Safety Features Ratings Crash Test Performance: Varies by market and specific testing agency. Consult contemporary safety reports for relevant regions. Active Features Braking System: Front: Ventilated Discs, Rear: Drums or Discs (depending on trim/engine). ABS (Anti-lock Braking System) available as an option or standard on higher trims. Passive Features Airbags: Driver and front passenger airbags standard on most models. Side airbags may have been optional on higher trims. Seat Belts: 3-point seat belts with pretensioners for...
A versatile, family-oriented vehicle known for its practicality, spacious interior, and flexible seating arrangements.
📋 Manual Details
Coverage Areas
Covered Years:
1998, 1999, 2000, 2001, 2002, 2003
Covered Engines:
1.9L (F5A), 2.4L (4G64)
Page Count
Estimated Page Count:
Varies (typically 1500-3000+ pages for complete factory manuals)
Manual Type
Type:
Service Repair Manual / Workshop Manual / Factory Manual
Language
Language:
English
Format
Delivery Format:
Digital Download (PDF, ZIP, RAR, EXE)
Digital File Size:
Can be very large, up to 5GB, requiring sufficient storage space and a stable internet connection for download.
📖 Manual Coverage
Systems Covered
Engine:
General Engine, Engine Lubrication, Fuel System, Engine Cooling, Intake and Exhaust Systems, Engine Electrical, Engine and Emission Control
Drivetrain:
Clutch, Transmission (Manual and Automatic), Propeller Shaft, Axles
Chassis And Body:
Wheels and Tires, Suspension System, Brakes, Steering System, Body, SRS (Supplemental Restraint System), Chassis Electrical, HACV (likely HVAC - Heating, Ventilation, and Air Conditioning)
Body And Interior:
Body panel removal and installation, door mechanisms, seat adjustments, interior trim, glass replacement, weatherstripping.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), fuses and relays, wiring diagrams for all major systems, power accessories.
HVAC System:
Heating, ventilation, and air conditioning (HVAC) system components, refrigerant handling, blower motor, evaporator, condenser, heater core, control mechanisms.
Detailed component breakdowns, exploded views, torque specifications, electrical wiring diagrams, diagnostic trouble codes (DTCs), specifications and procedures for all covered systems
Diagnostic Trouble Codes:
Procedures for reading and interpreting Diagnostic Trouble Codes (DTCs) from the ECU and other control modules, with symptom-based troubleshooting trees.
Wiring Diagrams:
Detailed electrical schematics and wiring diagrams for all vehicle systems, crucial for diagnosing electrical faults.
Technical Depth
Depth Of Coverage:
Comprehensive (from basic maintenance to advanced diagnostics and complete component overhauls, suitable for professional technicians and DIY enthusiasts)
Engine Rebuild:
Detailed specifications and procedures for engine disassembly, cleaning, inspection, and reassembly, including piston ring gap, bearing clearances, valve seating, etc.
Transmission Overhaul:
Step-by-step instructions for automatic and manual transmission disassembly, component inspection, replacement of seals and clutch packs, and reassembly.
📊 Manual Specifications
File Format
Digital File Types:
PDF, ZIP, RAR, EXE (some may require unzipping software like WinZip or WinRAR)
Print Quality
Printability:
Printable on any computer and printer, high-quality illustrations and diagrams
Dexron II/III or equivalent (refer to manual for exact specification and capacity)
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
Approx. 4475 mm (176.2 in)
Width:
Approx. 1715 mm (67.5 in)
Height:
Approx. 1630 mm (64.2 in)
Wheelbase:
Approx. 2720 mm (107.1 in)
Ground Clearance:
Approx. 150-160 mm (5.9-6.3 in)
Weights
Curb Weight:
Approx. 1400-1600 kg (3086-3527 lbs)
Cargo
Cargo Volume:
Configurable, with rear seats folded for maximum space (refer to owner's manual for specific figures).
🛡️ Safety Features
Ratings
Crash Test Performance:
Varies by market and specific testing agency. Consult contemporary safety reports for relevant regions.
Active Features
Braking System:
Front: Ventilated Discs, Rear: Drums or Discs (depending on trim/engine). ABS (Anti-lock Braking System) available as an option or standard on higher trims.
Passive Features
Airbags:
Driver and front passenger airbags standard on most models. Side airbags may have been optional on higher trims.
Seat Belts:
3-point seat belts with pretensioners for front occupants, 3-point belts for rear occupants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM stereo with cassette player and CD player (optional). Speaker configurations vary by trim level.
Climate Control:
Manual air conditioning and heating. Automatic climate control may have been optional on higher trims.
Driver Assistance
Cruise Control:
Optional or standard on higher trims.
Connectivity
Power Features:
Power windows, power door locks, power mirrors were common options or standard on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type. Refer to manual for exact recommendation.
Timing Belt Replacement:
Crucial for 4G64 engine; generally recommended every 60,000-90,000 miles (96,000-144,000 km). Failure can cause catastrophic engine damage. Refer to manual for exact interval.
Coolant Replacement Interval:
Initial replacement typically at 30,000 miles or 2 years, then every 30,000 miles or 2 years thereafter (or as per manual for specific coolant type).
Fluid Specifications
Engine Oil Specification:
API SJ/SL, ACEA A3/B3 or equivalent. Viscosity grade typically 5W-30 or 10W-30. Refer to manual for exact specification.
Engine Oil Capacity:
Approx. 4.0-4.5 liters (4.2-4.8 US quarts) with filter change. Refer to manual for exact capacity.
Coolant Type:
Ethylene glycol based, pink or red coolant (Mitsubishi DiaQueen Super Long Life Coolant or equivalent).
Known Issues
Common Problems Engine:
Timing belt failure (if not replaced on schedule), potential for head gasket issues on higher mileage vehicles, oil leaks from valve cover or oil pan.
Common Problems Transmission:
Automatic transmission shifting issues or slippage, potential for solenoid issues in older units. Manual transmission clutch wear.
Common Problems Suspension And Brakes:
Worn suspension bushings, ball joints, and tie rod ends leading to steering looseness or knocking noises. Brake pad and rotor wear, potential for seized caliper pins.
Common Problems Electrical:
Power window motor failures, central locking system issues, alternator or starter motor wear, dashboard warning light illumination (various causes).
Filter Part Numbers
Oil Filter Example:
Mitsubishi MD095166, or aftermarket equivalents like Fram PH3569, Bosch 3323, Wix 51515 (verify compatibility for specific model/engine).
Air Filter Example:
Mitsubishi MR188217, or aftermarket equivalents like Fram CA3525, Bosch 47024 (verify compatibility for specific model/engine).
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
Mitsubishi Motors Corporation, a Japanese automotive manufacturer with a history of producing durable and capable vehicles, often with strong engineering roots.
Model Evolution
Generation Context:
The second generation Chariot (or Space Runner in many markets) built upon the success of the first, offering a more refined and modern design with enhanced practicality and a larger interior footprint.
Production
Production Period For Generation:
1991-2003 (globally, with mid-cycle refreshes)
Manufacturing Locations:
Primarily Japan, with potential assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Market Perception:
Generally perceived as a practical and reliable family vehicle, though not typically associated with performance accolades. Competent in its segment for utility and space.