Mitsubishi Evolution IX 9 2005-2008 Factory Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX (Evo 9) Generation: CT9A Codes Chassis Code: CT9A Engine Codes: 4G63T 👋 Introduction Market Position Vehicle Segment: Performance Sedan / Rally Homologation Special Reputation: Legendary for its rally heritage and potent performance capabilities. Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Evolution VIII, Mitsubishi Lancer Evolution X Key Features Manual Benefits: Empowers owners to perform complex maintenance and repairs, saving on labor costs. Provides factory-level accuracy for all procedures. Manual Content Emphasis: Step-by-step instructions, detailed illustrations, diagrams, photos, notes, cautions, and warnings. 📋 Manual Details Coverage Areas Years Covered: 2005, 2006, 2007, 2008 Trim Levels Covered: All Styles Covered (e.g., GSR, MR) Page Count Estimated Page Count: Hundreds of pages (specific number not provided, but implies a comprehensive document) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine Service/Repair, Fuel Injection/Fuel System, Emission System, Engine Control System Drivetrain: Transmission Service/Repair, Differential/Drive, Axle Chassis: Brake System, Suspension, Steering, Chassis/Body Electrical: Wiring Diagram, Electrical System Comfort And Climate: Heater/Air Conditioner Safety And Restraint: Restraint System General: General Maintenance, Periodic Lubrication, Troubleshooting, Interior Procedures Included Maintenance And Routine: General Maintenance, Periodic Lubrication, Oil Changes, Filter Replacements, Fluid Level Checks Diagnostics And Troubleshooting: Advanced Troubleshooting Guide, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) Engine Repair: Engine Overhaul, Component Replacement (pistons, rings, valves, seals), Timing Belt/Chain Service, Turbocharger Service Transmission And Drivetrain Repair: Clutch Replacement, Gearbox Overhaul, Differential Servicing, Driveshaft and CV Joint Repair Braking System Repair: Brake Pad/Rotor Replacement, Caliper Servicing, ABS System Diagnostics, Brake Line Replacement Suspension And Steering Repair: Strut/Shock Replacement, Bushing Replacement, Wheel Alignment Specifications, Power Steering System Service Electrical System Diagnostics: Wiring Diagram Interpretation, Component Testing, Sensor Diagnosis, ECU/ECM Repair Body And Interior Repair: Body Panel Repair, Door Mechanism Servicing, Interior Trim Removal/Installation, HVAC System Servicing Technical Depth Depth: Complete factory-level repair and maintenance procedures, suitable for professional technicians and experienced DIY enthusiasts. 📊 Manual Specifications File Format Format: PDF Readability: Requires Adobe PDF Reader Print Quality Printability: Printable without restriction (individual pages or entire manual) Resolution: High resolution Binding Type Type: Digital Download (no physical binding) Paper Type Type: N/A (Digital) Searchability Feature: Searchable text for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Type: 4G63T MIVEC (Mitsubishi Innovative Valve timing Electronic Control) Displacement: 1997 cc (2.0 Liters) Configuration: Inline 4-cylinder, DOHC, 16-valve, turbocharged Performance Horsepower Approximate: 286 hp @ 6500 rpm (JDM specification, varies slightly by market) Torque Approximate: 289 lb-ft @ 3500 rpm (JDM specification, varies slightly by market) Turbocharger: Mitsubishi TD05HRA-15G turbocharger with titanium-aluminum turbine wheel Fuel System Induction: Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline (premium, high octane recommended) 🔧 Transmission Standard Type: 6-speed manual transmission (Getrag) Optional Type: N/A (No automatic transmission offered on Evo IX) Features Drivetrain: All-Wheel Drive (AWD) with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC) on certain trims (MR) 📐 Dimensions Exterior Length Approximate: 4490 mm (176.8 in) Width Approximate: 1770 mm (69.7 in) Height Approximate: 1415 mm (55.7 in) Wheelbase Approximate: 2625 mm (103.3 in) Weights Curb Weight Approximate: 1450-1470 kg (3197-3240 lbs) depending on trim 🛡️ Safety Features Ratings Crash Test Results: Specific ratings may vary by region and testing organization. Generally considered a robust chassis. Active Features System: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Active Center Differential (ACD), Super Active Yaw Control (S-AYC) Passive Features Airbags: Front airbags for driver and passenger, available side airbags (depending on market/trim). Restraint System: Three-point seatbelts with pre-tensioners, ISOFIX child seat anchors. 💡 Technology Features Infotainment Audio System: Factory-installed Clarion or Mitsubishi audio systems, often with CD player and AM/FM radio. Upgraded audio and navigation systems were available on some trims or as dealer options. Driver Assistance Advanced Features: Key focus on performance-oriented electronics like ACD and S-AYC. No modern driver-assistance systems like adaptive cruise control or lane keeping assist. Connectivity Features: Basic connectivity through audio system. No integrated Bluetooth or smartphone mirroring on factory units. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,750 - 5,000 miles or 6 months, whichever comes first (refer to manual for specific conditions). Timing Belt Replacement: Crucial component for the 4G63. Typically 60,000 - 70,000 miles or 5 years (consult manual for exact interval and recommendation). Fluid Specifications Engine Oil Type: Refer to manual: typically a high-quality synthetic 0W-30 or 5W-30 meeting API SN or higher specifications. High oil temperatures are common, so a robust oil is essential. Coolant Type: Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based coolant meeting Mitsubishi specifications). Transmission Fluid Type: Refer to manual: typically a GL-4 or GL-5 gear oil for the 6-speed manual. Specific viscosity grade required (e.g., 75W-90). Differential Fluid Type: Refer to manual: Typically GL-5 gear oil for...
Unleaded gasoline (premium, high octane recommended)
🔧 Transmission
Standard
Type:
6-speed manual transmission (Getrag)
Optional
Type:
N/A (No automatic transmission offered on Evo IX)
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC) on certain trims (MR)
📐 Dimensions
Exterior
Length Approximate:
4490 mm (176.8 in)
Width Approximate:
1770 mm (69.7 in)
Height Approximate:
1415 mm (55.7 in)
Wheelbase Approximate:
2625 mm (103.3 in)
Weights
Curb Weight Approximate:
1450-1470 kg (3197-3240 lbs) depending on trim
🛡️ Safety Features
Ratings
Crash Test Results:
Specific ratings may vary by region and testing organization. Generally considered a robust chassis.
Active Features
System:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Active Center Differential (ACD), Super Active Yaw Control (S-AYC)
Passive Features
Airbags:
Front airbags for driver and passenger, available side airbags (depending on market/trim).
Restraint System:
Three-point seatbelts with pre-tensioners, ISOFIX child seat anchors.
💡 Technology Features
Infotainment
Audio System:
Factory-installed Clarion or Mitsubishi audio systems, often with CD player and AM/FM radio. Upgraded audio and navigation systems were available on some trims or as dealer options.
Driver Assistance
Advanced Features:
Key focus on performance-oriented electronics like ACD and S-AYC. No modern driver-assistance systems like adaptive cruise control or lane keeping assist.
Connectivity
Features:
Basic connectivity through audio system. No integrated Bluetooth or smartphone mirroring on factory units.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 - 5,000 miles or 6 months, whichever comes first (refer to manual for specific conditions).
Timing Belt Replacement:
Crucial component for the 4G63. Typically 60,000 - 70,000 miles or 5 years (consult manual for exact interval and recommendation).
Fluid Specifications
Engine Oil Type:
Refer to manual: typically a high-quality synthetic 0W-30 or 5W-30 meeting API SN or higher specifications. High oil temperatures are common, so a robust oil is essential.
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based coolant meeting Mitsubishi specifications).
Transmission Fluid Type:
Refer to manual: typically a GL-4 or GL-5 gear oil for the 6-speed manual. Specific viscosity grade required (e.g., 75W-90).
Differential Fluid Type:
Refer to manual: Typically GL-5 gear oil for front and rear differentials. ACD and AYC units have specific fluid requirements.
Known Issues
Engine:
Head gasket failure (especially in modified engines), turbocharger wear, piston ring land failure (under extreme stress/poor tuning).
Drivetrain:
ACD pump failure, S-AYC unit issues, clutch wear (due to aggressive driving).
Suspension:
Worn bushings, especially in the rear subframe and control arms, leading to vagueness.
📚 Vehicle History
Brand Heritage
Motorsport Influence:
Direct lineage from Mitsubishi's successful World Rally Championship (WRC) campaigns.
Model Evolution
Evo Series:
The Evolution IX is the ninth generation of the Lancer Evolution performance variant, building upon the strengths of its predecessors.
Key Updates For Evo Ix:
Introduction of MIVEC variable valve timing, revised turbocharger, improved aerodynamics, and updated ACD/AYC systems.
Production
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
Production Years:
2005-2007 (for the Evolution IX model designation, sold into 2008 in some markets)
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Consistently lauded by automotive publications for its exceptional handling, acceleration, and rally-inspired performance.
Ratings
Enthusiast Following:
Maintains a dedicated and passionate enthusiast base worldwide, appreciated for its tuning potential and driving dynamics.