🏷️ Basic Information Identification Make: Mitsubishi Forklift Trucks Product Name: Mitsubishi Forklift Trucks FD20N FD25N FD30N FD35N Service Repair Manual Codes Model Codes Covered: FD20N, FD25N, FD30N, FD35N Serial Number Ranges: FD20N: EF18C-00011-up; FD25N: EF18C-50001-up; FD30N: EF14E-00011-up; FD35N: EF14E-50001-up Engine Serial Number Range: S4S Diesel Engine: 180396-up 👋 Introduction Market Position Segment: Internal Combustion Engine (ICE) Counterbalance Forklift Trucks Target User: Forklift technicians, maintenance departments, service centers, and knowledgeable owner-operators Competitive Analysis Key Competitors Manuals: Toyota, Hyster, Yale, Caterpillar, Komatsu forklift service manuals Key Features Originality: Authentic Original Factory Service Manual ensuring accuracy and completeness. Comprehensiveness: Covers all aspects of maintenance, repair, and diagnostics for the specified models. Technical Detail: Provides detailed technical specifications, procedures, and diagrams. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting Page Count Estimated Page Count: Extensive (typically 500+ pages for comprehensive service manuals) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English (Original Factory) Format Format: Digital (PDF) / Printed (depending on sale) 📖 Manual Coverage Systems Covered Powertrain: Engine (S4S Diesel), Transmission (Hydraulic/Powershift), Drive Axle Chassis And Frame: Frame, Steering System, Braking System, Suspension (Front/Rear) Mast And Attachments: Mast Assembly (Stages, Cylinders, Chains), Fork carriage, Hydraulic System for Mast Operation, Side Shift, Other Attachments Hydraulic System: Hydraulic pump, control valves, cylinders, hoses, filters, fluid specifications, troubleshooting Electrical System: Wiring Diagrams, Battery, Starter, Alternator, Lighting, Gauges, Safety Systems, Control Units Cooling System: Radiator, Fan, Thermostat, Coolant specifications Fuel System: Fuel tank, lines, filters, injection pump, injectors Lubrication System: Oil pump, filters, lubrication points, fluid specifications Procedures Included Maintenance: Scheduled maintenance, lubrication, filter changes, fluid checks and replacements Diagnostics: Troubleshooting guides, fault codes, diagnostic procedures for all major systems Repair: Step-by-step repair instructions for components and systems, including disassembly, inspection, assembly, and adjustment Overhaul: Complete overhaul procedures for engine, transmission, and hydraulic components Adjustment: Brake adjustments, valve lash adjustments (if applicable), steering system adjustments Installation: Installation procedures for replacement parts and components Technical Depth Depth: Comprehensive: Covers everything from basic daily checks to full engine and transmission rebuilds, including detailed diagnostics. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Text-searchable (OCR optimized for efficient information retrieval) Print Quality Digital Resolution: High-resolution (clear text and diagrams) Binding Type Printed Format: Professional binding (e.g., comb, spiral, perfect binding) for durability and ease of use. Paper Type Printed Format: Durable, high-quality paper stock suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Model: Mitsubishi S4S Diesel Engine Type: 4-Cylinder, Naturally Aspirated Diesel Displacement: Approximately 2.5 Liters (2500cc) Performance Gross Horsepower: Typically in the range of 40-60 HP (specific output varies by model variant and tuning) Torque Output: Sufficient for typical forklift operations, specific figures available in manual. Fuel System Fuel Type: Diesel Fuel Injection System: Indirect Injection (IDI) or Direct Injection (DI) depending on specific S4S variant. Cooling System Cooling Method: Liquid-Cooled (Water Pump and Radiator) Lubrication System Oil Type: Specific diesel engine oil grades (e.g., API CG-4 or higher) as per manual. Typical viscosity: SAE 15W-40. Engine Components Major Components Coverage: Cylinder head, block, pistons, crankshaft, camshaft, timing system, lubrication system, cooling system, fuel system, exhaust system. 🔧 Transmission Standard Type: Automatic Transmission (likely Powershift/Torque Converter) Optional Variants: May offer different gear ratios or specific controller configurations depending on the model variant. Features Functionality: Provides smooth power delivery and directional control for forklift operations. Fluid Specifications Transmission Fluid Type: Specific Automatic Transmission Fluid (ATF) or Hydraulic Fluid as recommended by Mitsubishi (e.g., Dexron III or equivalent). Components Coverage Major Components: Torque converter, transmission pump, valve body, clutch packs, planetary gears, drive shafts, hydraulic controls. 📐 Dimensions Exterior Lift Capacity: FD20N: 2000 kg (4500 lbs); FD25N: 2500 kg (5500 lbs); FD30N: 3000 kg (6500 lbs); FD35N: 3500 kg (7700 lbs) at standard load center. Mast Height Options: Various mast configurations (e.g., Duplex, Triplex) with different lowered and elevated heights available. Weights Operating Weight: Varies by model and configuration, typically between 3,500 kg and 5,000 kg. Dimensions Coverage Specific Dimensions: Overhead guard height, fork dimensions, overall length, width, wheelbase, turning radius. 🛡️ Safety Features Ratings Industry Standards: Designed to meet relevant ANSI/UL safety standards for forklift operation. Active Features Braking System: Hydraulic disc or drum brakes with parking brake functionality. Steering System: Power steering (likely hydraulic) for ease of maneuverability and control. Passive Features Operator Protection: Overhead Guard (OHG) to protect the operator from falling loads. Seatbelt: Operator seatbelt for securing the operator during operation. Safety Systems Coverage Manual Emphasis: Highlights safe operating procedures, load handling, and regular safety checks. 💡 Technology Features Infotainment Features: Basic operator interface with essential gauges (fuel, engine temp, oil pressure), warning lights, and hour meter. No advanced infotainment systems. Driver Assistance Features: Standard safety features like lights, horn, and backup alarm. Advanced electronic aids are typically absent on these models. Connectivity Features:...