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Mitsubishi Gasoline/LPG Forklift FG10 FG15 FG18 FG20 FG25 FG30 FG35A Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Forklift Truck FG-Series Product Name: Mitsubishi Gasoline/LPG Forklift Truck FG10 FG15 FG18 FG20 FG25 FG30 FG35A Workshop Service Repair Manual Codes Manual Part Numbers: 99719-21400, 99719-53100, 99719-54100, 99729-14110, 99729-74120, 99729-75100 Generation Covered Models Serial Ranges: FG10 (F25B-10002-up), FG15 (F25B-60043-UP), FG18 (F25B-80014-up), FG20 (F17B-10659-UP), FG25 (F17B-60282-up), FG30 (F13D-40131-up), FG35A (F13D-60044-up) 👋 Introduction Market Position Target User: Professional forklift technicians, fleet maintenance managers, and serious DIY users performing maintenance and repair on Mitsubishi FG-Series forklift trucks. Competitive Analysis Value Proposition: Provides original factory-level repair information, ensuring accuracy and completeness. The inclusion of both Gasoline and LPG systems, along with detailed chassis and powertrain information, makes it a comprehensive resource for this specific range of Mitsubishi forklifts. Key Features Manual Benefits: Original factory content, high-quality illustrations, circuit diagrams, searchable text, printable, comprehensive model and system coverage, includes LPG supplement. 📋 Manual Details Coverage Areas Primary Coverage: Chassis, Mast, Powertrain, Electrical System, Hydraulic System, Gasoline Engine, LPG Fuel System Page Count Total Pages: 1218 (approximate, sum of all PDFs) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Delivery Format: ZIP archive containing multiple PDF files 📖 Manual Coverage Systems Covered All Systems: Cooling System, Electrical System (Console Box, Battery, Components, Schematics, Lamp Specs), Powertrain, Clutch (Dry/Wet), Manual Transmission, Powershift Transmission (Control Valve), Front Axle & Reduction Differential, Rear Axle, Brake System (Master Cylinder, Wheel Brakes), Steering System (Gear, Power Cylinder), Hydraulic System (Tank, Pump, Control Valve, Cylinders, Valves), Masts & Forks (Dual-stage Panoramic Mast), Gasoline Engine (4G63, 4G64), LPG Fuel System Procedures Included Repair And Maintenance: General Information (Scope, Models, Serial Locations, Dimensions, Technical Data), Operation, Maintenance, Repair, Troubleshooting, Service Data (Maintenance Standards, Schedules, Periodic Replacement Parts, Lubrication Chart, Special Service Tools, Inspection Guide) Technical Depth Depth Of Information: Comprehensive from basic maintenance and adjustments to in-depth diagnostics and component-level repairs. Includes detailed procedures, specifications, and troubleshooting guides for all covered systems. Suitable for professional technicians and experienced DIY mechanics. 📊 Manual Specifications File Format Document Format: PDF (Portable Document Format) Print Quality Printable Quality: Printable without restrictions. High-quality images, clear diagrams, and searchable text. Binding Type Digital Binding: N/A (Digital PDF Format) Paper Type Digital Paper Type: N/A (Digital PDF Format) Navigation Features: Searchable text, bookmarks for easy navigation. ⚙️ Engine Specifications Primary Engine Engine Family: Mitsubishi 4G63 and 4G64 Engine Details Gasoline Engine Type: 4-cylinder, 4-stroke, gasoline (petrol) or LPG Lpg Fuel System: Dedicated supplement for Liquefied Petroleum Gas (LPG) conversion and operation, covering specific components and procedures. Performance Engine Variants: Manual provides detailed specifications for both 4G63 and 4G64 variants. Specific horsepower and torque figures would be found within the manual's technical data sections, varying by engine displacement and tuning for forklift application. Fuel System Fuel Types: Gasoline and Liquefied Petroleum Gas (LPG) 🔧 Transmission Standard Transmission Options: Covers both Manual Transmission and Powershift Transmission options. Features Powertrain Components: Detailed coverage of clutch systems (dry-type and wet-type), powershift transmission operation, and control valve adjustments. 📐 Dimensions Exterior Overall Dimensions: Specific dimensions (length, width, height) are not provided in the product description but are detailed within the manual under 'General Information' and 'Technical Data' sections for each model. Weights Operating Weights: Operating weights for models FG10 through FG35A are detailed in the 'General Information' section of the manual. 🛡️ Safety Features Ratings Safety Standards: While specific crash ratings are not applicable to forklifts, the manual would cover safety features and procedures related to forklift operation and maintenance, crucial for industrial safety compliance. Active Features Operational Safety: The manual provides information for safe operation and maintenance, including correct usage of braking systems, hydraulic systems, and steering. 💡 Technology Features Infotainment Operator Interface: While not 'infotainment' in the automotive sense, the manual covers the 'Console Box' and its electrical components, detailing the operator interface for controlling the forklift. Driver Assistance Operational Controls: Detailed explanations of the hydraulic system controls, steering system, and powertrain management are provided, which are crucial for safe and efficient operation. 🔧 Maintenance Service Intervals Scheduled Maintenance: The manual includes a detailed 'Maintenance Schedule' and 'Periodic Replacement Parts' section, outlining recommended intervals for fluid changes, filter replacements, inspections, and component servicing. Fluid Specifications Lubrication And Fluids: A comprehensive 'Lubrication Chart' is provided, specifying the types and quantities of lubricants, hydraulic fluid, and coolant required for each component and system. This is critical for proper maintenance and longevity. Known Issues Troubleshooting Guides: The 'Troubleshooting' section is a key feature, providing diagnostic procedures and potential solutions for common operational problems encountered with the FG-Series forklifts. Service Data Technical Standards: Includes 'Maintenance Standards' which are critical specifications for wear limits, clearances, and adjustments, essential for ensuring components are within factory tolerances. 📚 Vehicle History Brand Heritage Manufacturer Reputation: Mitsubishi Forklift Trucks is a well-established global manufacturer known for reliable and durable material handling equipment....
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Mitsubishi Gasoline/LPG Forklift FG10 FG15 FG18 FG20 FG25 FG30 FG35A Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Forklift Truck FG-Series
Product Name:
Mitsubishi Gasoline/LPG Forklift Truck FG10 FG15 FG18 FG20 FG25 FG30 FG35A Workshop Service Repair Manual
Codes
Manual Part Numbers:
99719-21400, 99719-53100, 99719-54100, 99729-14110, 99729-74120, 99729-75100
Generation
Covered Models Serial Ranges:
FG10 (F25B-10002-up), FG15 (F25B-60043-UP), FG18 (F25B-80014-up), FG20 (F17B-10659-UP), FG25 (F17B-60282-up), FG30 (F13D-40131-up), FG35A (F13D-60044-up)
👋 Introduction
Market Position
Target User:
Professional forklift technicians, fleet maintenance managers, and serious DIY users performing maintenance and repair on Mitsubishi FG-Series forklift trucks.
Competitive Analysis
Value Proposition:
Provides original factory-level repair information, ensuring accuracy and completeness. The inclusion of both Gasoline and LPG systems, along with detailed chassis and powertrain information, makes it a comprehensive resource for this specific range of Mitsubishi forklifts.
Key Features
Manual Benefits:
Original factory content, high-quality illustrations, circuit diagrams, searchable text, printable, comprehensive model and system coverage, includes LPG supplement.
📋 Manual Details
Coverage Areas
Primary Coverage:
Chassis, Mast, Powertrain, Electrical System, Hydraulic System, Gasoline Engine, LPG Fuel System
Page Count
Total Pages:
1218 (approximate, sum of all PDFs)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Delivery Format:
ZIP archive containing multiple PDF files
📖 Manual Coverage
Systems Covered
All Systems:
Cooling System, Electrical System (Console Box, Battery, Components, Schematics, Lamp Specs), Powertrain, Clutch (Dry/Wet), Manual Transmission, Powershift Transmission (Control Valve), Front Axle & Reduction Differential, Rear Axle, Brake System (Master Cylinder, Wheel Brakes), Steering System (Gear, Power Cylinder), Hydraulic System (Tank, Pump, Control Valve, Cylinders, Valves), Masts & Forks (Dual-stage Panoramic Mast), Gasoline Engine (4G63, 4G64), LPG Fuel System
Procedures Included
Repair And Maintenance:
General Information (Scope, Models, Serial Locations, Dimensions, Technical Data), Operation, Maintenance, Repair, Troubleshooting, Service Data (Maintenance Standards, Schedules, Periodic Replacement Parts, Lubrication Chart, Special Service Tools, Inspection Guide)
Technical Depth
Depth Of Information:
Comprehensive from basic maintenance and adjustments to in-depth diagnostics and component-level repairs. Includes detailed procedures, specifications, and troubleshooting guides for all covered systems. Suitable for professional technicians and experienced DIY mechanics.
📊 Manual Specifications
File Format
Document Format:
PDF (Portable Document Format)
Print Quality
Printable Quality:
Printable without restrictions. High-quality images, clear diagrams, and searchable text.
Binding Type
Digital Binding:
N/A (Digital PDF Format)
Paper Type
Digital Paper Type:
N/A (Digital PDF Format)
Navigation
Features:
Searchable text, bookmarks for easy navigation.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Mitsubishi 4G63 and 4G64
Engine Details
Gasoline Engine Type:
4-cylinder, 4-stroke, gasoline (petrol) or LPG
Lpg Fuel System:
Dedicated supplement for Liquefied Petroleum Gas (LPG) conversion and operation, covering specific components and procedures.
Performance
Engine Variants:
Manual provides detailed specifications for both 4G63 and 4G64 variants. Specific horsepower and torque figures would be found within the manual's technical data sections, varying by engine displacement and tuning for forklift application.
Fuel System
Fuel Types:
Gasoline and Liquefied Petroleum Gas (LPG)
🔧 Transmission
Standard
Transmission Options:
Covers both Manual Transmission and Powershift Transmission options.
Features
Powertrain Components:
Detailed coverage of clutch systems (dry-type and wet-type), powershift transmission operation, and control valve adjustments.
📐 Dimensions
Exterior
Overall Dimensions:
Specific dimensions (length, width, height) are not provided in the product description but are detailed within the manual under 'General Information' and 'Technical Data' sections for each model.
Weights
Operating Weights:
Operating weights for models FG10 through FG35A are detailed in the 'General Information' section of the manual.
🛡️ Safety Features
Ratings
Safety Standards:
While specific crash ratings are not applicable to forklifts, the manual would cover safety features and procedures related to forklift operation and maintenance, crucial for industrial safety compliance.
Active Features
Operational Safety:
The manual provides information for safe operation and maintenance, including correct usage of braking systems, hydraulic systems, and steering.
💡 Technology Features
Infotainment
Operator Interface:
While not 'infotainment' in the automotive sense, the manual covers the 'Console Box' and its electrical components, detailing the operator interface for controlling the forklift.
Driver Assistance
Operational Controls:
Detailed explanations of the hydraulic system controls, steering system, and powertrain management are provided, which are crucial for safe and efficient operation.
🔧 Maintenance
Service Intervals
Scheduled Maintenance:
The manual includes a detailed 'Maintenance Schedule' and 'Periodic Replacement Parts' section, outlining recommended intervals for fluid changes, filter replacements, inspections, and component servicing.
Fluid Specifications
Lubrication And Fluids:
A comprehensive 'Lubrication Chart' is provided, specifying the types and quantities of lubricants, hydraulic fluid, and coolant required for each component and system. This is critical for proper maintenance and longevity.
Known Issues
Troubleshooting Guides:
The 'Troubleshooting' section is a key feature, providing diagnostic procedures and potential solutions for common operational problems encountered with the FG-Series forklifts.
Service Data
Technical Standards:
Includes 'Maintenance Standards' which are critical specifications for wear limits, clearances, and adjustments, essential for ensuring components are within factory tolerances.
📚 Vehicle History
Brand Heritage
Manufacturer Reputation:
Mitsubishi Forklift Trucks is a well-established global manufacturer known for reliable and durable material handling equipment.
Model Evolution
Fg Series Context:
The FG-Series represents a line of versatile internal combustion engine (ICE) forklifts designed for a wide range of industrial applications. This manual covers multiple capacity models within this series.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Specific awards for this service manual are not listed, but Mitsubishi Forklift Trucks are generally recognized for their robust engineering and reliability in the material handling industry.
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