The Mitsubishi FG15 Forklift Truck represents a robust and reliable solution for material handling needs across various industrial sectors, including warehousing, logistics, manufacturing, and construction. Known for their durable construction and consistent performance in demanding environments, these internal combustion forklifts are engineered for longevity and operational efficiency. Featuring a powerful yet economical engine, typically in the 2.0-2.5 Liter range, and a smooth automatic torque converter transmission, the FG15 is designed to handle substantial loads with ease, offering lift heights and fork lengths adaptable to specific operational requirements. Its design prioritizes operator safety and comfort, incorporating features such as an overhead guard, seatbelt, and an operator presence system, underscoring Mitsubishi's commitment to quality and dependability in the industrial forklift market. This comprehensive workshop service and repair manual provides essential information for the maintenance, diagnosis, and repair of the Mitsubishi FG15 Forklift Truck. It covers a wide array of critical systems, including the engine, powertrain, hydraulics, electrical systems, chassis, operator compartment, mast assembly, and attachments. Detailed procedures for preventive maintenance, troubleshooting, component removal and installation, and overhaul instructions are included, offering in-depth guidance from basic adjustments to complete system rebuilds. With detailed electrical schematics and hydraulic system diagnostics, this manual serves as an indispensable resource for owners, mechanics, and technicians aiming to ensure the optimal performance, reliability, and longevity of their Mitsubishi forklift equipment. 🏷️ Basic Information Identification Make: Mitsubishi Model: FG15 Forklift Truck 👋 Introduction Market Position Category: Industrial Forklift Trucks Application: Material handling, warehousing, logistics, manufacturing, construction. Competitive Analysis Competitors: Toyota Material Handling, Hyster-Yale, Crown Equipment Corporation, Komatsu Forklift, Caterpillar Lift Trucks. Key Features Reliability: Mitsubishi forklifts are known for their robust construction and reliability in demanding industrial environments. Durability: Designed for long service life and consistent performance under heavy usage. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual / Repair Manual Language: English Format: PDF Download 📖 Manual Coverage Systems Covered Major Systems: Engine, Powertrain, Hydraulics, Electrical, Chassis, Operator Compartment, Mast Assembly, Attachments Procedures Included Maintenance And Repair: Preventive Maintenance, Troubleshooting, Component Removal and Installation, Repair Procedures, Diagnostic Procedures, Overhaul Instructions Technical Depth Depth: Comprehensive: Covers basic adjustments to complete engine and transmission rebuilds, detailed electrical schematics, and hydraulic system diagnostics. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text Printability: Printable ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion (LPG/Gasoline) Performance Typical Displacement: Varies by specific engine variant, but commonly in the 2.0-2.5 Liter range for this class. Horsepower: Typically in the range of 40-60 HP, optimized for torque and operational efficiency. Fuel System Fuel Type: Propane (LPG) / Gasoline Ignition System: Electronic Ignition (Distributorless or Distributor type) Cooling System Type: Water-cooled 🔧 Transmission Standard Transmission Type: Automatic (Torque Converter) Optional Availability: Typically only automatic is offered for this class and application. Features Drive Modes: Forward/Reverse selector for directional control. Cooling: Transmission fluid cooler integrated into the radiator or separate cooler. 📐 Dimensions Exterior Lift Height: Variable, typically from 3,000mm to 6,000mm or higher depending on mast configuration. Fork Length: Standard 1070mm (42 inches) or 1220mm (48 inches). Weights Operating Weight: Approximately 3,000 kg to 4,500 kg depending on configuration and attachments. Load Capacity: 1500 kg (3300 lbs) is implied by the model number, but actual rated capacity may vary by configuration. 🛡️ Safety Features Ratings Certification: Meets relevant industry safety standards (e.g., ANSI, OSHA, ISO). Active Features Braking System: Hydraulic disc brakes or drum brakes, power-assisted. Operator Presence System: Standard feature to prevent operation when the operator is not seated. Passive Features Overhead Guard: Integral part of the forklift structure to protect the operator from falling objects. Seatbelt: Standard restraint system for the operator. 💡 Technology Features Infotainment Dashboard Features: Basic instrument cluster: Fuel gauge, engine temperature, oil pressure warning, battery charge indicator, hour meter, operator presence indicator lights. Driver Assistance Operator Comfort: Ergonomic operator station, adjustable seat, power steering, tilt steering column (on some models). Connectivity Telematics: Optional telematics systems may be available for fleet management, monitoring usage, and fault diagnostics. 🔧 Maintenance Service Intervals Daily Checks: Fluid levels (engine oil, hydraulic oil, brake fluid, coolant), tire condition, battery connections, forks, safety devices. Hourly Checks: Lubrication points, hydraulic system for leaks, brake system operation. Scheduled Maintenance: Engine oil and filter change (e.g., every 250-500 operating hours), transmission fluid service, hydraulic filter replacement, air filter replacement, spark plug replacement. Fluid Specifications Engine Oil: API SG or higher, SAE 10W-30 or 15W-40 (refer to specific engine manual for exact type). Hydraulic Fluid: AW ISO VG 46 or equivalent (refer to specific manual for exact type). Transmission Fluid: Dexron III or equivalent (for torque converter automatic transmissions). Coolant: Ethylene glycol-based antifreeze with a 50/50 mix of water, meeting specific Japanese automotive standards. Known Issues Common Wear Items: Tire wear, brake pad/shoe wear, hydraulic cylinder seals, mast rollers, steering components. Electrical Issues: Corrosion on connectors, sensor...