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Mitsubishi Forklift FGE15N FGE18N FGE20N(CN ZN) FGE25N(ZN) FGE30N FGE35AN Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Forklift Trucks Model: FG-Series (FGE15N, FGE18N, FGE20CN, FGE20N, FGE20ZN, FGE25N, FGE25ZN, FGE30N, FGE35AN) Product Type: Workshop Service Repair Manual Codes Model Codes: FGE15N (F34-00001/19001-up), FGE18N (F34-40001/49001-up), FGE20CN (F34-30001/39001-up), FGE20N (F17D-20001/38001-up), FGE20ZN (F35-20001/38001-up), FGE25N (F17D-70001/88001-up), FGE25ZN (F35-70001/88001-up), FGE30N (F13F-10001/20001-up), FGE35AN (F13F-80001/90001-up) 👋 Introduction Market Position Target Audience: Professional mechanics, forklift technicians, maintenance departments, and knowledgeable owners of Mitsubishi FG-Series forklift trucks. Competitive Analysis Manual Advantage: Original factory documentation ensures accuracy, completeness, and adherence to manufacturer specifications, offering a significant advantage over generic or third-party repair guides. The inclusion of high-quality images and detailed schematics enhances diagnostic and repair efficiency. Key Features Content Highlight: Comprehensive coverage across multiple models, detailed engine and transmission specifics, explicit inclusion of wet brake system procedures, and high-quality, searchable PDF format. 📋 Manual Details Coverage Areas Covered Models: Mitsubishi Forklift Truck FG-Series, specifically FGE15N, FGE18N, FGE20CN, FGE20N, FGE20ZN, FGE25N, FGE25ZN, FGE30N, FGE35AN. Page Count Total Pages: 924 pages (568 + 232 + 124) Manual Type Type: Original Illustrated Factory Workshop Service Manual Language Language: English Format Format: ZIP archive containing multiple PDF files. Delivery Method: Provided as a downloadable ZIP file containing individual PDF manuals, allowing for easy organization and access. 📖 Manual Coverage Systems Covered Primary Systems: Chassis, Mast, Cooling System, Electrical System, Controllers, Power Train, Clutches, Manual Transmission, Powershift Transmission, Front Axle and Reduction Differential, Rear Axle, Brake System (including Wet Brake System), Steering System, Hydraulic System, Gasoline Engine (K15, K21, K25). Procedures Included Repair Maintenance Diagnostics: Removal and Installation procedures for major components (e.g., fan belt, power line, transmission, axles, brake system components), Disassembly and Reassembly of components (e.g., brake system, front axle, differential), System diagnostics and troubleshooting (e.g., error codes, input/output monitor, hydraulic pressure measurement), Engine tune-up, maintenance, and repair, Clutch adjustments, Brake pedal adjustments, Parking brake forcible release, Lubrication instructions, Periodic replacement parts identification, Special tool identification. Technical Depth Level Of Detail: Comprehensive, covering general information, technical data, detailed procedures, maintenance standards, lubrication, special tools, electrical schematics, and troubleshooting for both mechanical and electrical systems. Engine Coverage Engine Service Manual Details: Dedicated 232-page manual for Mitsubishi K15, K21, K25 Gasoline Engines, covering General Information, Maintenance, Engine Tune-Up, Engine Mechanical, Engine Control, Engine Lubrication & Cooling System, Engine Fuel, and Engine Electrical systems. Transmission Coverage Transmission Service Details: Detailed sections within the Chassis and Mast manual cover Manual Transmission and Powershift Transmission (including torque converter, control valve, and automatic two-speed variants), along with removal/installation procedures for the power line. Brake System Coverage Brake System Details: Comprehensive coverage including Master Cylinder, Wheel Brake, Brake Booster, and a dedicated 124-page 'Wet Brake System Supplement' detailing electrical system, controllers (diagnosis codes), powertrain procedures (MC models), brake pedal adjustment, front axle/differential service, and detailed brake system disassembly/reassembly and hydraulic pressure measurement. Hydraulic System Coverage Hydraulic System Details: Covers Tank, Pump, Control Valve, Lift and Tilt Cylinders, Flow Regulator Valve, and Down Safety Valve, crucial for the operational functionality of the forklift. Electrical System Coverage Electrical System Details: Includes Console Box, Chassis Electrical Devices, Battery Maintenance, and detailed Electrical Schematic. The supplement also covers Vehicle Electronic System Wiring and Instrument Panel. Mast And Forks Coverage Mast And Forks Details: Specific coverage for Simplex, Duplex, and Triplex Masts, essential for understanding the lifting mechanisms and their maintenance. Troubleshooting Controller Troubleshooting: The 'Controllers' section in the Chassis and Mast manual, along with controller diagnostics in the Wet Brake Supplement, highlights extensive coverage of troubleshooting electronic control units (ECUs) and associated faults. 📊 Manual Specifications File Format Document Format: PDF files within a ZIP archive. Print Quality Printability: Printable without restrictions. Binding Type Binding: Digital (PDF) - No physical binding. Paper Type Paper: N/A (Digital Format). Features Digital Features: Searchable text, bookmarks. Searchability: Searchable Text feature allows users to quickly locate specific information within the PDF documents. Bookmarks: Bookmarks are included for easy navigation through the extensive content of the manuals. Image Quality Illustrations: High quality images are included to aid in understanding procedures and component identification. ⚙️ Engine Specifications Primary Engine Engine Models Covered: Mitsubishi K15, K21, K25 Gasoline Engines. Performance Engine Type: Gasoline (LPG conversion likely supported by these engines but not explicitly detailed in this manual excerpt). Fuel System Fuel System Coverage: Engine Fuel System - details are expected within the K15, K21, K25 Service Manual, covering fuel delivery, injection (if applicable), and related components. Maintenance Engine Maintenance Tasks: Engine Tune-Up, Engine Mechanical repairs, Engine Control system diagnostics, Lubrication System, Cooling System, and Engine Fuel system maintenance and repair. Engine Control Engine Control Coverage: Dedicated 'EC ENGINE CONTROL' chapter in the engine manual suggests coverage of electronic management systems, sensors, actuators, and troubleshooting of the engine's control unit. Engine Maintenance Engine Mechanical Coverage: The 'EM ENGINE MECHANICAL' chapter in the engine manual indicates comprehensive details on engine block, cylinder head, crankshaft, pistons,...
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Mitsubishi Forklift FGE15N FGE18N FGE20N(CN ZN) FGE25N(ZN) FGE30N FGE35AN Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi Forklift Trucks
Model:
FG-Series (FGE15N, FGE18N, FGE20CN, FGE20N, FGE20ZN, FGE25N, FGE25ZN, FGE30N, FGE35AN)
Product Type:
Workshop Service Repair Manual
Codes
Model Codes:
FGE15N (F34-00001/19001-up), FGE18N (F34-40001/49001-up), FGE20CN (F34-30001/39001-up), FGE20N (F17D-20001/38001-up), FGE20ZN (F35-20001/38001-up), FGE25N (F17D-70001/88001-up), FGE25ZN (F35-70001/88001-up), FGE30N (F13F-10001/20001-up), FGE35AN (F13F-80001/90001-up)
👋 Introduction
Market Position
Target Audience:
Professional mechanics, forklift technicians, maintenance departments, and knowledgeable owners of Mitsubishi FG-Series forklift trucks.
Competitive Analysis
Manual Advantage:
Original factory documentation ensures accuracy, completeness, and adherence to manufacturer specifications, offering a significant advantage over generic or third-party repair guides. The inclusion of high-quality images and detailed schematics enhances diagnostic and repair efficiency.
Key Features
Content Highlight:
Comprehensive coverage across multiple models, detailed engine and transmission specifics, explicit inclusion of wet brake system procedures, and high-quality, searchable PDF format.
📋 Manual Details
Coverage Areas
Covered Models:
Mitsubishi Forklift Truck FG-Series, specifically FGE15N, FGE18N, FGE20CN, FGE20N, FGE20ZN, FGE25N, FGE25ZN, FGE30N, FGE35AN.
Page Count
Total Pages:
924 pages (568 + 232 + 124)
Manual Type
Type:
Original Illustrated Factory Workshop Service Manual
Language
Language:
English
Format
Format:
ZIP archive containing multiple PDF files.
Delivery Method:
Provided as a downloadable ZIP file containing individual PDF manuals, allowing for easy organization and access.
📖 Manual Coverage
Systems Covered
Primary Systems:
Chassis, Mast, Cooling System, Electrical System, Controllers, Power Train, Clutches, Manual Transmission, Powershift Transmission, Front Axle and Reduction Differential, Rear Axle, Brake System (including Wet Brake System), Steering System, Hydraulic System, Gasoline Engine (K15, K21, K25).
Procedures Included
Repair Maintenance Diagnostics:
Removal and Installation procedures for major components (e.g., fan belt, power line, transmission, axles, brake system components), Disassembly and Reassembly of components (e.g., brake system, front axle, differential), System diagnostics and troubleshooting (e.g., error codes, input/output monitor, hydraulic pressure measurement), Engine tune-up, maintenance, and repair, Clutch adjustments, Brake pedal adjustments, Parking brake forcible release, Lubrication instructions, Periodic replacement parts identification, Special tool identification.
Technical Depth
Level Of Detail:
Comprehensive, covering general information, technical data, detailed procedures, maintenance standards, lubrication, special tools, electrical schematics, and troubleshooting for both mechanical and electrical systems.
Engine Coverage
Engine Service Manual Details:
Dedicated 232-page manual for Mitsubishi K15, K21, K25 Gasoline Engines, covering General Information, Maintenance, Engine Tune-Up, Engine Mechanical, Engine Control, Engine Lubrication & Cooling System, Engine Fuel, and Engine Electrical systems.
Transmission Coverage
Transmission Service Details:
Detailed sections within the Chassis and Mast manual cover Manual Transmission and Powershift Transmission (including torque converter, control valve, and automatic two-speed variants), along with removal/installation procedures for the power line.
Brake System Coverage
Brake System Details:
Comprehensive coverage including Master Cylinder, Wheel Brake, Brake Booster, and a dedicated 124-page 'Wet Brake System Supplement' detailing electrical system, controllers (diagnosis codes), powertrain procedures (MC models), brake pedal adjustment, front axle/differential service, and detailed brake system disassembly/reassembly and hydraulic pressure measurement.
Hydraulic System Coverage
Hydraulic System Details:
Covers Tank, Pump, Control Valve, Lift and Tilt Cylinders, Flow Regulator Valve, and Down Safety Valve, crucial for the operational functionality of the forklift.
Electrical System Coverage
Electrical System Details:
Includes Console Box, Chassis Electrical Devices, Battery Maintenance, and detailed Electrical Schematic. The supplement also covers Vehicle Electronic System Wiring and Instrument Panel.
Mast And Forks Coverage
Mast And Forks Details:
Specific coverage for Simplex, Duplex, and Triplex Masts, essential for understanding the lifting mechanisms and their maintenance.
Troubleshooting
Controller Troubleshooting:
The 'Controllers' section in the Chassis and Mast manual, along with controller diagnostics in the Wet Brake Supplement, highlights extensive coverage of troubleshooting electronic control units (ECUs) and associated faults.
📊 Manual Specifications
File Format
Document Format:
PDF files within a ZIP archive.
Print Quality
Printability:
Printable without restrictions.
Binding Type
Binding:
Digital (PDF) - No physical binding.
Paper Type
Paper:
N/A (Digital Format).
Features
Digital Features:
Searchable text, bookmarks.
Searchability:
Searchable Text feature allows users to quickly locate specific information within the PDF documents.
Bookmarks:
Bookmarks are included for easy navigation through the extensive content of the manuals.
Image Quality
Illustrations:
High quality images are included to aid in understanding procedures and component identification.
⚙️ Engine Specifications
Primary Engine
Engine Models Covered:
Mitsubishi K15, K21, K25 Gasoline Engines.
Performance
Engine Type:
Gasoline (LPG conversion likely supported by these engines but not explicitly detailed in this manual excerpt).
Fuel System
Fuel System Coverage:
Engine Fuel System - details are expected within the K15, K21, K25 Service Manual, covering fuel delivery, injection (if applicable), and related components.
Maintenance
Engine Maintenance Tasks:
Engine Tune-Up, Engine Mechanical repairs, Engine Control system diagnostics, Lubrication System, Cooling System, and Engine Fuel system maintenance and repair.
Engine Control
Engine Control Coverage:
Dedicated 'EC ENGINE CONTROL' chapter in the engine manual suggests coverage of electronic management systems, sensors, actuators, and troubleshooting of the engine's control unit.
Engine Maintenance
Engine Mechanical Coverage:
The 'EM ENGINE MECHANICAL' chapter in the engine manual indicates comprehensive details on engine block, cylinder head, crankshaft, pistons, connecting rods, camshafts, and valve train components for repair and overhaul.
🔧 Transmission
Standard
Transmission Types:
Manual Transmission and Powershift Transmission (including single-speed and automatic two-speed variants).
Optional
Transmission Features:
Torque Converter, Powershift Transmission Control Valve, Automatic Two-Speed Transmission.
Maintenance
Transmission Service:
Removal and Installation of the Power Line, Removal and Installation of Manual Transmission, Torque Converter, Powershift Transmission Control Valve, and Automatic Two-Speed Transmission procedures.
Powershift Transmission Features
Powershift Transmission Details:
Specific mention of 'Single Speed Powershift Transmission Control Valve' and 'Automatic Two-Speed Transmission' indicates detailed operational and repair information for these advanced transmissions.
📐 Dimensions
Exterior
Dimensions Reference:
General Information section of the Chassis and Mast Manual contains Truck Dimensions and Technical Data, but specific numerical values are not provided in the product description.
Weights
Weight Reference:
Technical Data within the General Information section likely includes operating weight and load capacities, but specific figures are not listed in the product description.
Chassis Components
Chassis Component Coverage:
The Chassis and Mast manual details Front Axle and Reduction Differential, Rear Axle, and Front/Rear Tires, including removal, installation, and component disassembly/reassembly where applicable.
🛡️ Safety Features
Ratings
Safety Features Coverage:
The manual covers safety-critical systems such as the Brake System (including Wet Brake System), Steering System, and Hydraulic System (including lift/tilt cylinders, safety valves), providing procedures for maintenance and repair to ensure safe operation.
Active Features
Active Safety Systems:
Brake System components (Master Cylinder, Wheel Brake, Brake Booster), Steering System components (Steering Gear, Power Cylinder, Flow Divider).
Passive Features
Passive Safety Systems:
Mast and Forks (Simplex, Duplex, Triplex) are covered, implying procedures for safe operation and maintenance of the lifting mechanism.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A - Forklift trucks are industrial equipment and do not feature traditional infotainment systems.
Driver Assistance
Driver Assistance Features:
While not advanced driver-assistance systems in the automotive sense, the manual covers the electrical system, console box, and controllers, which manage operational functions and operator feedback. The hydraulic system covers lift and tilt functions, and the brake system ensures controlled stopping.
Connectivity
Connectivity Features:
N/A - Industrial forklift trucks typically do not feature modern connectivity options like those found in passenger vehicles.
🔧 Maintenance
Service Intervals
Maintenance Schedule Availability:
The manual explicitly includes a 'Maintenance Schedule' in both the Chassis and Mast manual and the Wet Brake System Supplement, providing guidance on recommended service intervals for various components and systems.
Fluid Specifications
Fluid Recommendations:
The manual includes 'Lubrication Instruction' and 'Supply Oil Standard', indicating it specifies the correct types and quantities of lubricants and hydraulic fluids required for optimal performance and longevity of the forklift's systems.
Known Issues
Troubleshooting Guidance:
The manual's Electrical System and Controllers sections detail 'Error Codes and Troubleshooting' and 'List of Diagnosis Contents (D-code)', providing specific guidance on identifying and resolving common or complex issues within these critical systems.
Parts Replacement
Periodic Replacement Parts:
The Chassis and Mast Service Manual lists 'Periodic Replacement Parts', crucial for proactive maintenance and preventing unexpected failures.
Special Tools
Tool Requirements:
The manual lists 'Special Tool Needed' and 'List of Special Tools', which is critical for performing certain maintenance and repair tasks correctly and safely.
Lubrication Instructions
Lubrication Details:
Specific 'Lubrication Instruction' provides guidance on greasing points, oil types, and lubrication schedules for various components to ensure longevity and proper function.
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
Mitsubishi Forklift Trucks, part of the larger Mitsubishi Heavy Industries group, has a long-standing reputation for producing robust and reliable material handling equipment.
Model Evolution
Fg Series Evolution:
The FG-Series represents Mitsubishi's line of internal combustion engine powered forklifts, evolving over time to incorporate advanced technologies in engines, transmissions, and hydraulics. The presence of different model codes and serial number ranges indicates distinct design revisions and production periods within the FG-Series.
Production
Production Details:
Specific production years are not listed, but the serial number prefixes (e.g., F34, F17D, F35, F13F) suggest different manufacturing eras or series within the FG family. The inclusion of both CN and ZN variants indicates regional or specific option configurations.
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