Mitsubishi Fuso FP-R FS FV series truck Workshop Manual
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🏷️ Basic Information Identification Make: Mitsubishi Fuso Model: Fighter Series (FP-R, FS, FV) Codes Engine Code: 6M70T2, 6M70T4 👋 Introduction Market Position Market Segment: Medium-duty commercial trucks. Competitive Analysis Competitors: Isuzu Forward, Hino Ranger, UD Trucks Condor, Foton Auman. Key Features Value Proposition: Provides essential technical information for maintenance, repair, and troubleshooting of Mitsubishi Fuso FP-R, FS, and FV series trucks equipped with the 6M7 series diesel engines. 📋 Manual Details Coverage Areas Manual Coverage: Engine (6M7 Series Diesel), Chassis (FP-R, FS, FV series), Electrical Systems (FP-R, FS, FV series), Supplementary Information (FP-R, FS, FV series) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (assumed PDF due to bookmarking and searchability) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication system, cooling system, fuel system, intake and exhaust systems, turbocharging, engine management system (ECM/ECU), emission control systems, starting system, charging system, engine disassembly and assembly, component specifications. Chassis Systems: Frame and suspension (front and rear), steering system, braking system (hydraulic/air brakes), driveline (propeller shaft, differential, axles), wheels and tires, chassis lubrication. Electrical Systems: Vehicle electrical layout, battery system, starting system, charging system, lighting system (headlights, taillights, indicators), instrumentation, wiring diagrams for various circuits (engine control, transmission control, ABS, body electronics), diagnostic connectors. Procedures Included General Repair: Detailed step-by-step repair procedures for all major components and systems, including removal, installation, overhaul, and adjustment. Maintenance: Scheduled maintenance checks, lubrication points, filter replacement, fluid checks and changes, belt adjustments, brake inspections. Diagnostics Troubleshooting: Diagnostic flowcharts, common problems and their solutions, troubleshooting guides for engine performance, electrical faults, and mechanical issues. Technical Depth Depth: Comprehensive coverage suitable for professional technicians and experienced DIY mechanics, including torque specifications, clearances, pressure tests, electrical resistance values, and diagnostic trouble codes (DTCs). 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Quality: High-resolution scans of original factory documentation, ensuring clarity of diagrams, schematics, and text. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) Features Bookmarking: Fully bookmarked for easy navigation to specific sections and components. Searchability: Text-searchable content (assuming OCR processed PDF) for quick retrieval of specific terms or procedures. ⚙️ Engine Specifications Primary Engine Engine Model: Mitsubishi Fuso 6M7 Series Diesel Variants Engine Codes: 6M70T2, 6M70T4 Engine Type Configuration: Inline 6-cylinder, turbocharged, intercooled diesel engine. Displacement Displacement Liters: Approximately 12.0 Liters (exact displacement may vary slightly between specific engine codes). Performance Horsepower Range: Typically ranges from 250 HP to 370 HP (exact figures depend on specific engine variant and application). Torque Range: Torque figures typically range from 800 Nm to 1200 Nm (exact figures depend on specific engine variant and application). Fuel System Injection System: Commonly features electronically controlled Unit Injectors (EUI) or Common Rail (CR) fuel injection systems, depending on the specific variant and emissions standards. Cooling System Cooling Type: Water-cooled with thermostatically controlled fan or viscous fan coupling. Lubrication System Oil Type Specification: Requires heavy-duty diesel engine oil, typically API CJ-4 or newer, with viscosity grades like 15W-40 or 10W-40 depending on ambient temperature. Consult specific manual for precise specifications. Emissions Control Emission Standards: Designed to meet various emission standards (e.g., Euro III, Euro IV, EPA regulations) through technologies like Exhaust Gas Recirculation (EGR), Diesel Particulate Filter (DPF), and Selective Catalytic Reduction (SCR) depending on model year and region. 🔧 Transmission Standard Transmission Type: Manual transmission (typically 6-speed, 8-speed, or 9-speed syncromesh) is common. Automatic or automated manual transmissions (AMT) may be available on some variants. Optional Transmission Options: Availability of automatic or AMT transmissions would be model and specification dependent. Features Clutch Type: Single dry-plate clutch with hydraulic actuation. Fluid Specifications Transmission Oil Type: Requires specific GL-4 or GL-5 gear oil. Consult manual for exact specifications and change intervals. 📐 Dimensions Exterior Chassis Configurations: Available in various wheelbase configurations and cab types (e.g., standard cab, crew cab) to suit different vocational applications (e.g., flatbed, box truck, tipper). Weights Gvwr Range: Gross Vehicle Weight Rating (GVWR) typically falls within the medium-duty truck classification, ranging from approximately 10,000 kg to 25,000 kg (22,000 lbs to 55,000 lbs), depending on the specific FS and FV model designation. 🛡️ Safety Features Ratings Crash Test Data: Specific crash test ratings vary by region and model year. Commercial vehicles are often evaluated based on structural integrity and occupant protection in specific impact scenarios. Active Features Braking System: Typically equipped with an advanced braking system, which may include Anti-lock Braking System (ABS), Electronic Stability Control (ESC), and optional Active Brake Assist (ABA) or Lane Departure Warning (LDW) on newer models. Passive Features Occupant Protection: Reinforced cab structure, driver and passenger airbags, seatbelt pretensioners, and potentially side-impact protection. 💡 Technology Features Infotainment Cabin Features: Features may include a basic digital or analog instrument cluster, a radio/audio system, and HVAC controls. More advanced infotainment systems with touchscreens and navigation...
Isuzu Forward, Hino Ranger, UD Trucks Condor, Foton Auman.
Key Features
Value Proposition:
Provides essential technical information for maintenance, repair, and troubleshooting of Mitsubishi Fuso FP-R, FS, and FV series trucks equipped with the 6M7 series diesel engines.
📋 Manual Details
Coverage Areas
Manual Coverage:
Engine (6M7 Series Diesel), Chassis (FP-R, FS, FV series), Electrical Systems (FP-R, FS, FV series), Supplementary Information (FP-R, FS, FV series)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (assumed PDF due to bookmarking and searchability)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication system, cooling system, fuel system, intake and exhaust systems, turbocharging, engine management system (ECM/ECU), emission control systems, starting system, charging system, engine disassembly and assembly, component specifications.
Chassis Systems:
Frame and suspension (front and rear), steering system, braking system (hydraulic/air brakes), driveline (propeller shaft, differential, axles), wheels and tires, chassis lubrication.
Electrical Systems:
Vehicle electrical layout, battery system, starting system, charging system, lighting system (headlights, taillights, indicators), instrumentation, wiring diagrams for various circuits (engine control, transmission control, ABS, body electronics), diagnostic connectors.
Procedures Included
General Repair:
Detailed step-by-step repair procedures for all major components and systems, including removal, installation, overhaul, and adjustment.
Maintenance:
Scheduled maintenance checks, lubrication points, filter replacement, fluid checks and changes, belt adjustments, brake inspections.
Diagnostics Troubleshooting:
Diagnostic flowcharts, common problems and their solutions, troubleshooting guides for engine performance, electrical faults, and mechanical issues.
Technical Depth
Depth:
Comprehensive coverage suitable for professional technicians and experienced DIY mechanics, including torque specifications, clearances, pressure tests, electrical resistance values, and diagnostic trouble codes (DTCs).
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Quality:
High-resolution scans of original factory documentation, ensuring clarity of diagrams, schematics, and text.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
Features
Bookmarking:
Fully bookmarked for easy navigation to specific sections and components.
Searchability:
Text-searchable content (assuming OCR processed PDF) for quick retrieval of specific terms or procedures.
Approximately 12.0 Liters (exact displacement may vary slightly between specific engine codes).
Performance
Horsepower Range:
Typically ranges from 250 HP to 370 HP (exact figures depend on specific engine variant and application).
Torque Range:
Torque figures typically range from 800 Nm to 1200 Nm (exact figures depend on specific engine variant and application).
Fuel System
Injection System:
Commonly features electronically controlled Unit Injectors (EUI) or Common Rail (CR) fuel injection systems, depending on the specific variant and emissions standards.
Cooling System
Cooling Type:
Water-cooled with thermostatically controlled fan or viscous fan coupling.
Lubrication System
Oil Type Specification:
Requires heavy-duty diesel engine oil, typically API CJ-4 or newer, with viscosity grades like 15W-40 or 10W-40 depending on ambient temperature. Consult specific manual for precise specifications.
Emissions Control
Emission Standards:
Designed to meet various emission standards (e.g., Euro III, Euro IV, EPA regulations) through technologies like Exhaust Gas Recirculation (EGR), Diesel Particulate Filter (DPF), and Selective Catalytic Reduction (SCR) depending on model year and region.
🔧 Transmission
Standard
Transmission Type:
Manual transmission (typically 6-speed, 8-speed, or 9-speed syncromesh) is common. Automatic or automated manual transmissions (AMT) may be available on some variants.
Optional
Transmission Options:
Availability of automatic or AMT transmissions would be model and specification dependent.
Features
Clutch Type:
Single dry-plate clutch with hydraulic actuation.
Fluid Specifications
Transmission Oil Type:
Requires specific GL-4 or GL-5 gear oil. Consult manual for exact specifications and change intervals.
📐 Dimensions
Exterior
Chassis Configurations:
Available in various wheelbase configurations and cab types (e.g., standard cab, crew cab) to suit different vocational applications (e.g., flatbed, box truck, tipper).
Weights
Gvwr Range:
Gross Vehicle Weight Rating (GVWR) typically falls within the medium-duty truck classification, ranging from approximately 10,000 kg to 25,000 kg (22,000 lbs to 55,000 lbs), depending on the specific FS and FV model designation.
🛡️ Safety Features
Ratings
Crash Test Data:
Specific crash test ratings vary by region and model year. Commercial vehicles are often evaluated based on structural integrity and occupant protection in specific impact scenarios.
Active Features
Braking System:
Typically equipped with an advanced braking system, which may include Anti-lock Braking System (ABS), Electronic Stability Control (ESC), and optional Active Brake Assist (ABA) or Lane Departure Warning (LDW) on newer models.
Passive Features
Occupant Protection:
Reinforced cab structure, driver and passenger airbags, seatbelt pretensioners, and potentially side-impact protection.
💡 Technology Features
Infotainment
Cabin Features:
Features may include a basic digital or analog instrument cluster, a radio/audio system, and HVAC controls. More advanced infotainment systems with touchscreens and navigation might be available on newer or premium configurations.
Driver Assistance
Advanced Safety Systems:
Depending on the specific model year and configuration, driver assistance features could include cruise control, hill start assist, and potentially more advanced systems as mentioned in the safety section.
Connectivity
Telematics:
Some modern Fuso trucks may offer telematics capabilities for fleet management, vehicle tracking, and diagnostics, though this is not a standard feature across all variants.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typical oil change intervals for diesel engines are between 10,000 to 20,000 km (6,000 to 12,000 miles) or annually, depending on operating conditions. Consult the manual for specific recommendations.
Air Filter Replacement:
Scheduled replacement or cleaning of the air filter element based on mileage or operating environment, often every 20,000 to 40,000 km.
Fuel Filter Replacement:
Regular replacement of fuel filter elements is crucial for engine health, typically every 20,000 to 30,000 km.
Coolant Change Interval:
Coolant flush and replacement usually recommended every 2 to 4 years or a specified mileage (e.g., 100,000 km).
Fluid Specifications
Engine Oil Capacity:
Oil capacity varies based on the specific engine and oil pan configuration, but typically ranges from 18 to 25 liters (approx. 4.7 to 6.6 gallons).
Coolant Type:
Requires a high-quality ethylene glycol-based coolant (typically red or pink color, depending on formulation) with corrosion inhibitors suitable for heavy-duty diesel engines.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, depending on the specific braking system requirements. Always verify with the manual.
Known Issues
Common Wear Items:
Common wear items include brake pads/linings, clutch components, suspension bushings, exhaust system components, and turbocharger seals. Regular inspection and proactive replacement are advised.
Engine Specific Considerations:
Potential issues on high-mileage units may include injector wear, turbocharger wear, and potential for exhaust gas recirculation (EGR) system issues. Proper maintenance and adherence to service intervals are key to mitigating these.
Troubleshooting Guides
Diagnostic Codes:
The manual will provide detailed explanations of Diagnostic Trouble Codes (DTCs) and troubleshooting procedures for electronic control systems.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Fuso Truck and Bus Corporation, a global leader in commercial vehicle manufacturing with a long history dating back to the early 20th century.
Model Evolution
Fighter Series:
The Fighter series represents Mitsubishi Fuso's successful range of medium-duty trucks, known for their reliability, durability, and efficiency. The FP-R, FS, and FV designations signify different chassis configurations, payloads, and applications within the Fighter lineup.
Production
Manufacturing Locations:
Produced globally, with primary manufacturing facilities in Japan and licensed production in various international markets.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Mitsubishi Fuso trucks are generally well-regarded in the commercial vehicle sector for their reliability, durability, and operational efficiency. Specific awards may vary by region and are often focused on fleet performance and customer satisfaction.
Certifications
Emissions Compliance:
Vehicles are certified to meet relevant national and international emissions standards for their respective production years and markets.