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Mitsubishi Galant 1997-2001 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Model Years Covered: 1997, 1998, 1999, 2000, 2001 Generation Code: E50/E60/E70/E80 (Eighth Generation) Codes Chassis Codes: E50, E60, E70, E80 Series (specific codes may vary by market and sub-model) 👋 Introduction Market Position Target Audience: Primarily professional technicians, but also provides adequate data for do-it-yourself mechanics with basic electrical and mechanical knowledge. Key Features Manual Advantage: Provides factory-level information, step-by-step instructions, critical specifications, and troubleshooting guidance to empower owners to make informed maintenance and repair decisions. Manual Comparison Digital Vs Print: Offers the same comprehensive information as a printed manual, with the added benefit of instant access and digital searchability. 📋 Manual Details Coverage Areas Market Coverage: North America (implied by common usage, but manual may cover global variants) Page Count Estimated Page Count: Highly variable, typically 1000+ pages for a comprehensive factory-style service manual. Manual Type Manual Type: Service and Repair Manual Coverage Scope: Factory Service Manual / Workshop Manual style, covering repair and maintenance in detail. Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (including timing belt/chain, cylinder head, pistons, crankshaft), lubrication, cooling, fuel delivery, ignition, emission control systems, engine management (ECU). Transmission Systems: Manual transmission (clutch, gearbox, shifting mechanisms), Automatic transmission (torque converter, planetary gears, valve body, electronic controls), drive axles, CV joints. Chassis Systems: Suspension (front struts, rear multi-link, control arms, bushings), steering (power steering pump, rack and pinion), brakes (disc/drum, ABS, hydraulic lines, parking brake), wheels, tires, wheel alignment specifications. Electrical Systems: Battery, charging system (alternator, starter), lighting (headlights, taillights, interior), wiring diagrams, fuses, relays, ignition switch, power windows, door locks, mirrors, instrumentation, audio system. Body And Interior: Body panels, doors, hoods, trunk lid, bumpers, glass, interior trim, seating, climate control system (HVAC), airbags, seat belts. Climate Control System: Includes diagnosis and repair of the heating, ventilation, and air conditioning (HVAC) system, including refrigerant handling and component replacement. Procedures Included Diagnostic Procedures: Troubleshooting charts, diagnostic trouble codes (DTCs), symptom-based diagnostics for engine, transmission, and electrical issues. Maintenance Procedures: Fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug service, air filter replacement, belt inspection and replacement, battery maintenance. Repair Procedures: Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation across all major vehicle systems. Specifications And Data: Torque specifications, fluid capacities, electrical resistance values, diagnostic parameters, alignment angles, wear limits. Electrical Troubleshooting Diagrams: Detailed wiring diagrams for various circuits are a key component of comprehensive service manuals. Body And Paint Repair: Often includes information on body panel alignment, glass replacement, and potentially basic corrosion repair procedures. Technical Depth Depth Of Coverage: Comprehensive, covering basic to advanced repair and diagnostic procedures suitable for professional technicians and advanced DIY enthusiasts. Engine Rebuild Scope: Includes detailed instructions for engine disassembly, inspection of internal components (pistons, rings, bearings, valves), cylinder head overhauls, and reassembly with torque specifications. 📊 Manual Specifications File Format Print Quality: Full Printable (High resolution, suitable for printing individual pages or the entire manual). Accessibility Zoom Capability: YES (Allows for detailed viewing of diagrams, illustrations, and text). Delivery Method Delivery Type: Instant Download Software Requirements Required Software: Adobe PDF Reader, WinZip (or equivalent decompression utility). Compatibility Operating Systems: Compatible with All Versions of Windows & Mac. ⚙️ Engine Specifications Primary Engine Engine Options: 4-cylinder (e.g., 2.4L 4G64 SOHC/DOHC) and 6-cylinder (e.g., 3.0L 6G72 SOHC/MIVEC V6) engines. Specific engine variants depend on market and trim level. Performance Typical Horsepower Range: Ranges from approximately 140 hp for 4-cylinder to over 200 hp for V6 models, depending on engine variant and year. Typical Torque Range: Varies with engine, but generally in the range of 140-170 lb-ft for 4-cylinder and 190-210 lb-ft for V6 engines. Fuel System Fuel Delivery Type: Electronic Fuel Injection (EFI) with Multi-Point Fuel Injection (MPI) or direct injection on some performance variants. Cooling System Coolant Type: Ethylene Glycol-based antifreeze (typically a 50/50 mix with distilled water). Refer to manual for specific OAT/HOAT specifications. Engine Management ECM Diagnostics: Information on diagnostic connectors (e.g., OBD-II compliant ports for post-1996 vehicles), fault codes, and basic diagnostic tool usage. 🔧 Transmission Standard Transmission Manual Transmission Availability: Available on certain trim levels and engine configurations (e.g., 5-speed manual). Optional Transmission Automatic Transmission Availability: Commonly available, typically a 4-speed automatic with overdrive. Features Automatic Transmission Control: Electronic control units (ECUs) manage shift points for optimal performance and fuel economy. All Wheel Drive Availability: All-wheel drive (AWD) was available on certain V6 models, offering enhanced traction and handling. Fluid Specifications Automatic Transmission Fluid Type: Mitsubishi Diamond SP-II or equivalent Dexron-III/Mercon compatible fluid. Always verify with manual or dipstick label. 📐 Dimensions Exterior Wheelbase: Approximately 104.7 inches (2659 mm). Overall Length: Approximately 187.2 inches (4755 mm). Overall Width: Approximately 70.2 inches (1783 mm). Overall Height: Approximately 55.3 inches (1405 mm). Weights Curb Weight:...
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Mitsubishi Galant 1997-2001 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Model Years Covered:
1997, 1998, 1999, 2000, 2001
Generation Code:
E50/E60/E70/E80 (Eighth Generation)
Codes
Chassis Codes:
E50, E60, E70, E80 Series (specific codes may vary by market and sub-model)
👋 Introduction
Market Position
Target Audience:
Primarily professional technicians, but also provides adequate data for do-it-yourself mechanics with basic electrical and mechanical knowledge.
Key Features
Manual Advantage:
Provides factory-level information, step-by-step instructions, critical specifications, and troubleshooting guidance to empower owners to make informed maintenance and repair decisions.
Manual Comparison
Digital Vs Print:
Offers the same comprehensive information as a printed manual, with the added benefit of instant access and digital searchability.
📋 Manual Details
Coverage Areas
Market Coverage:
North America (implied by common usage, but manual may cover global variants)
Page Count
Estimated Page Count:
Highly variable, typically 1000+ pages for a comprehensive factory-style service manual.
Manual Type
Manual Type:
Service and Repair Manual
Coverage Scope:
Factory Service Manual / Workshop Manual style, covering repair and maintenance in detail.
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical (including timing belt/chain, cylinder head, pistons, crankshaft), lubrication, cooling, fuel delivery, ignition, emission control systems, engine management (ECU).
Transmission Systems:
Manual transmission (clutch, gearbox, shifting mechanisms), Automatic transmission (torque converter, planetary gears, valve body, electronic controls), drive axles, CV joints.
Chassis Systems:
Suspension (front struts, rear multi-link, control arms, bushings), steering (power steering pump, rack and pinion), brakes (disc/drum, ABS, hydraulic lines, parking brake), wheels, tires, wheel alignment specifications.
Electrical Systems:
Battery, charging system (alternator, starter), lighting (headlights, taillights, interior), wiring diagrams, fuses, relays, ignition switch, power windows, door locks, mirrors, instrumentation, audio system.
Body And Interior:
Body panels, doors, hoods, trunk lid, bumpers, glass, interior trim, seating, climate control system (HVAC), airbags, seat belts.
Climate Control System:
Includes diagnosis and repair of the heating, ventilation, and air conditioning (HVAC) system, including refrigerant handling and component replacement.
Procedures Included
Diagnostic Procedures:
Troubleshooting charts, diagnostic trouble codes (DTCs), symptom-based diagnostics for engine, transmission, and electrical issues.
Maintenance Procedures:
Fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug service, air filter replacement, belt inspection and replacement, battery maintenance.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation across all major vehicle systems.
Specifications And Data:
Torque specifications, fluid capacities, electrical resistance values, diagnostic parameters, alignment angles, wear limits.
Electrical Troubleshooting Diagrams:
Detailed wiring diagrams for various circuits are a key component of comprehensive service manuals.
Body And Paint Repair:
Often includes information on body panel alignment, glass replacement, and potentially basic corrosion repair procedures.
Technical Depth
Depth Of Coverage:
Comprehensive, covering basic to advanced repair and diagnostic procedures suitable for professional technicians and advanced DIY enthusiasts.
Engine Rebuild Scope:
Includes detailed instructions for engine disassembly, inspection of internal components (pistons, rings, bearings, valves), cylinder head overhauls, and reassembly with torque specifications.
📊 Manual Specifications
File Format
Print Quality:
Full Printable (High resolution, suitable for printing individual pages or the entire manual).
Accessibility
Zoom Capability:
YES (Allows for detailed viewing of diagrams, illustrations, and text).
Delivery Method
Delivery Type:
Instant Download
Software Requirements
Required Software:
Adobe PDF Reader, WinZip (or equivalent decompression utility).
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac.
⚙️ Engine Specifications
Primary Engine
Engine Options:
4-cylinder (e.g., 2.4L 4G64 SOHC/DOHC) and 6-cylinder (e.g., 3.0L 6G72 SOHC/MIVEC V6) engines. Specific engine variants depend on market and trim level.
Performance
Typical Horsepower Range:
Ranges from approximately 140 hp for 4-cylinder to over 200 hp for V6 models, depending on engine variant and year.
Typical Torque Range:
Varies with engine, but generally in the range of 140-170 lb-ft for 4-cylinder and 190-210 lb-ft for V6 engines.
Fuel System
Fuel Delivery Type:
Electronic Fuel Injection (EFI) with Multi-Point Fuel Injection (MPI) or direct injection on some performance variants.
Cooling System
Coolant Type:
Ethylene Glycol-based antifreeze (typically a 50/50 mix with distilled water). Refer to manual for specific OAT/HOAT specifications.
Engine Management
ECM Diagnostics:
Information on diagnostic connectors (e.g., OBD-II compliant ports for post-1996 vehicles), fault codes, and basic diagnostic tool usage.
🔧 Transmission
Standard Transmission
Manual Transmission Availability:
Available on certain trim levels and engine configurations (e.g., 5-speed manual).
Optional Transmission
Automatic Transmission Availability:
Commonly available, typically a 4-speed automatic with overdrive.
Features
Automatic Transmission Control:
Electronic control units (ECUs) manage shift points for optimal performance and fuel economy.
All Wheel Drive Availability:
All-wheel drive (AWD) was available on certain V6 models, offering enhanced traction and handling.
Fluid Specifications
Automatic Transmission Fluid Type:
Mitsubishi Diamond SP-II or equivalent Dexron-III/Mercon compatible fluid. Always verify with manual or dipstick label.
📐 Dimensions
Exterior
Wheelbase:
Approximately 104.7 inches (2659 mm).
Overall Length:
Approximately 187.2 inches (4755 mm).
Overall Width:
Approximately 70.2 inches (1783 mm).
Overall Height:
Approximately 55.3 inches (1405 mm).
Weights
Curb Weight:
Varies by model and equipment, typically ranging from 3,000 to 3,500 lbs (1360-1590 kg).
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Rating:
Likely achieved 4-star ratings in frontal impact tests based on contemporary standards, but specific data should be verified.
Passive Features
Airbag Systems:
Standard driver and passenger front airbags. Some models may have side airbags.
Seat Belt Systems:
Three-point seat belts with pretensioners for front occupants.
Active Features
Anti Lock Braking System:
ABS available on many models, particularly those equipped with V6 engines or higher trim levels.
Traction Control System:
TCS may be available on higher trim levels or V6 models.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player and CD player (optional). Speaker configuration typically 4 or 6 speakers.
Driver Assistance
Cruise Control:
Available on most trim levels.
Connectivity
Remote Keyless Entry:
Available on higher trim levels or as an option.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months, depending on driving conditions and oil type used. Refer to owner's manual for precise recommendations.
Timing Belt Replacement Interval:
Crucial for 4-cylinder engines (e.g., 4G64). Interval typically 60,000-90,000 miles (96,000-145,000 km) or 5-7 years. Failure can cause catastrophic engine damage. V6 engines may use a timing chain.
Fluid Specifications
Engine Oil Specification:
API Service SG, SH, or SJ rated. Viscosity typically SAE 5W-30 or 5W-40, depending on climate. Consult manual for exact grade.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. Flush and replace every 2-3 years.
Power Steering Fluid:
Typically ATF (Automatic Transmission Fluid) or a specific power steering fluid. Refer to manual for exact specification.
Coolant Capacity:
Approximately 6.5-7.5 liters for 4-cylinder, and 8.0-9.0 liters for V6 models. Consult manual for exact capacity.
Known Issues
Common Galant Issues:
Transmission solenoids failure in automatic transmissions, power steering leaks, ABS sensor failures, minor electrical gremlins, interior trim degradation. Timing belt maintenance is critical.
Tune Up Components
Spark Plug Recommendations:
Platinum or Iridium-tipped spark plugs recommended for extended service intervals. Consult manual or parts catalog for specific part numbers (e.g., NGK).
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Legacy:
Mitsubishi Motors has a long history of automotive production, known for engineering advancements and diverse vehicle offerings, including rally-bred performance cars.
Model Evolution
Galant Generation:
The 1997-2001 models represent the eighth generation of the Mitsubishi Galant, a significant redesign featuring a more aerodynamic and stylish exterior.
Design Philosophy:
The eighth-generation Galant aimed for a blend of comfort, performance, and distinctive styling, competing in the mid-size sedan segment.
Production
Manufacturing Location:
Primary assembly likely in Japan, with potential for North American assembly depending on specific markets.
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