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Mitsubishi Galant 1993 - 2001 Service Repair Manual

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The Mitsubishi Galant, produced between 1993 and 2001, is a mid-size sedan known for its reliable performance and comfortable ride, often competing with established Japanese and American models. This generation of Galant transitioned from an angular design to a more aerodynamic profile, offering a range of engines including the robust 4-cylinder 4G63 and 4G64, as well as smooth V6 options like the 6A12 and 6A13. Some variants featured the performance-oriented turbocharged 4G63 engine, providing spirited acceleration. Chassis codes E50, E60, E70, and E80 cover the models from this era, which were equipped with either a 5-speed manual or a 4-speed automatic transmission, with all-wheel drive available on select models. This comprehensive factory service manual provides detailed information for the maintenance, diagnosis, and repair of the Mitsubishi Galant (chassis codes E50, E60, E70, E80) covering the years 1993-2001. It encompasses a wide array of systems, including engine mechanicals, engine management, transmissions (manual and automatic), drivetrain, suspension, steering, brakes, and the electrical system. The manual offers step-by-step repair procedures, diagnostic troubleshooting guides, component replacement instructions, and essential technical specifications and tolerances. It is designed for both professional technicians and DIY enthusiasts, offering in-depth coverage to ensure proper upkeep and repair of the vehicle. 🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1993-2001 Market Segment: Mid-size Sedan Codes Chassis Codes Covered: E50, E60, E70, E80 Engine Codes Covered: 4G63, 4G64, 6A12, 6A13 👋 Introduction Market Position Positioning: Reliable and comfortable mid-size sedan, often competing with Japanese and American counterparts Competitive Analysis Key Competitors: Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus Key Features Engine Options: Known for its robust 4-cylinder (4G63/4G64) and smooth V6 (6A12/6A13) engines, including the performance-oriented 4G63 in some variants. Chassis Platform: Shared platforms with other Mitsubishi models, offering a balanced ride and handling characteristic of the era. Design Era: Represents Mitsubishi's design language of the late 1990s, evolving from the earlier angular designs to more aerodynamic forms. 📋 Manual Details Coverage Areas Content Scope: Comprehensive Service and Repair Target Audience: Professional Technicians and DIY Enthusiasts Page Count Estimated Pages: Over 2000 Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul procedures, timing belt/chain replacement, piston/ring/bearing specifications, cylinder head assembly, valve train Engine Management: EFI system diagnosis and repair, sensor testing, ECU pinouts, ignition system, fuel injection system, emissions control systems (EGR, EVAP) Transmission Manual: Clutch replacement, gearbox overhaul, shift linkage adjustment, internal component specifications Transmission Automatic: ATF service, torque converter removal, valve body diagnosis, transmission control unit (TCU) diagnosis, overhaul procedures Drivetrain: CV joint and drive shaft replacement, differential service, AWD system (if applicable) diagnosis and repair Suspension: Front and rear suspension component replacement (struts, shocks, control arms, ball joints, bushings), alignment specifications Steering: Power steering system diagnosis and repair, rack and pinion overhaul, steering column service Brakes: Brake system diagnosis, disc and drum brake overhaul, ABS system diagnosis and repair, hydraulic component specifications Electrical System: Wiring diagrams for all circuits, starter, alternator, battery service, lighting system, power windows, central locking Body And Chassis: Body panel replacement, door and lock service, interior trim removal and installation, structural repair guidelines HVAC: Air conditioning system service and repair, heater core replacement, climate control system diagnosis Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks and flushes, spark plug replacement, timing belt intervals Diagnostic Troubleshooting: Systematic diagnostic trees, symptom-based troubleshooting guides, OBD-II (OBD-I for earlier models) code interpretation Repair And Rebuild: Step-by-step repair procedures for all major components, including engine, transmission, and suspension rebuilds Component Replacement: Detailed instructions for replacing specific parts like alternators, starters, fuel pumps, brake calipers, etc. Specifications And Tolerances: Torque specifications, clearances, wear limits, and other critical measurements for all repair procedures Wiring Diagrams: Detailed, easy-to-read wiring schematics for all vehicle systems Technical Depth Depth: Full mechanical and electrical overhaul, advanced diagnostics, component-level repair 📊 Manual Specifications File Format Format: Searchable PDF Accessibility: Viewable on computers, tablets, and smartphones Print Quality Quality: High-resolution scans, clear diagrams and text Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Common: 4G63 SOHC/DOHC Displacement 4G63: 2.0L (1997cc) Configuration 4G63: Inline 4-Cylinder, DOHC (Turbocharged in some variants) Power 4G63 Na: Approx. 140-150 hp Torque 4G63 Na: Approx. 130-140 lb-ft Power 4G63 Turbo: Approx. 200-240 hp (depending on specific model/tuning) Torque 4G63 Turbo: Approx. 200-260 lb-ft (depending on specific model/tuning) Alternative Engine Engine Code Common: 4G64 SOHC Displacement 4G64: 2.4L (2351cc) Configuration 4G64: Inline 4-Cylinder, SOHC Power 4G64: Approx. 140-150 hp Torque 4G64: Approx. 150-160 lb-ft Engine Code V6: 6A12/6A13 Displacement V6: 2.0L (1998cc) / 2.5L (2498cc) Configuration V6: V6, SOHC/DOHC Power V6: Approx. 150-170 hp (2.0L), 170-200 hp (2.5L) Torque V6: Approx. 140-155 lb-ft (2.0L), 160-180 lb-ft (2.5L) Performance Acceleration 0 60 Typical: 7.5...
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Mitsubishi Galant 1993 - 2001 Service Repair ManualMitsubishi Galant 1993 - 2001 Service Repair ManualMitsubishi Galant 1993 - 2001 Service Repair ManualMitsubishi Galant 1993 - 2001 Service Repair Manual
The Mitsubishi Galant, produced between 1993 and 2001, is a mid-size sedan known for its reliable performance and comfortable ride, often competing with established Japanese and American models. This generation of Galant transitioned from an angular design to a more aerodynamic profile, offering a range of engines including the robust 4-cylinder 4G63 and 4G64, as well as smooth V6 options like the 6A12 and 6A13. Some variants featured the performance-oriented turbocharged 4G63 engine, providing spirited acceleration. Chassis codes E50, E60, E70, and E80 cover the models from this era, which were equipped with either a 5-speed manual or a 4-speed automatic transmission, with all-wheel drive available on select models. This comprehensive factory service manual provides detailed information for the maintenance, diagnosis, and repair of the Mitsubishi Galant (chassis codes E50, E60, E70, E80) covering the years 1993-2001. It encompasses a wide array of systems, including engine mechanicals, engine management, transmissions (manual and automatic), drivetrain, suspension, steering, brakes, and the electrical system. The manual offers step-by-step repair procedures, diagnostic troubleshooting guides, component replacement instructions, and essential technical specifications and tolerances. It is designed for both professional technicians and DIY enthusiasts, offering in-depth coverage to ensure proper upkeep and repair of the vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1993-2001
Market Segment:
Mid-size Sedan
Codes
Chassis Codes Covered:
E50, E60, E70, E80
Engine Codes Covered:
4G63, 4G64, 6A12, 6A13
👋 Introduction
Market Position
Positioning:
Reliable and comfortable mid-size sedan, often competing with Japanese and American counterparts
Competitive Analysis
Key Competitors:
Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus
Key Features
Engine Options:
Known for its robust 4-cylinder (4G63/4G64) and smooth V6 (6A12/6A13) engines, including the performance-oriented 4G63 in some variants.
Chassis Platform:
Shared platforms with other Mitsubishi models, offering a balanced ride and handling characteristic of the era.
Design Era:
Represents Mitsubishi's design language of the late 1990s, evolving from the earlier angular designs to more aerodynamic forms.
📋 Manual Details
Coverage Areas
Content Scope:
Comprehensive Service and Repair
Target Audience:
Professional Technicians and DIY Enthusiasts
Page Count
Estimated Pages:
Over 2000
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul procedures, timing belt/chain replacement, piston/ring/bearing specifications, cylinder head assembly, valve train
Engine Management:
EFI system diagnosis and repair, sensor testing, ECU pinouts, ignition system, fuel injection system, emissions control systems (EGR, EVAP)
Transmission Manual:
Clutch replacement, gearbox overhaul, shift linkage adjustment, internal component specifications
Transmission Automatic:
ATF service, torque converter removal, valve body diagnosis, transmission control unit (TCU) diagnosis, overhaul procedures
Drivetrain:
CV joint and drive shaft replacement, differential service, AWD system (if applicable) diagnosis and repair
Suspension:
Front and rear suspension component replacement (struts, shocks, control arms, ball joints, bushings), alignment specifications
Steering:
Power steering system diagnosis and repair, rack and pinion overhaul, steering column service
Brakes:
Brake system diagnosis, disc and drum brake overhaul, ABS system diagnosis and repair, hydraulic component specifications
Electrical System:
Wiring diagrams for all circuits, starter, alternator, battery service, lighting system, power windows, central locking
Body And Chassis:
Body panel replacement, door and lock service, interior trim removal and installation, structural repair guidelines
HVAC:
Air conditioning system service and repair, heater core replacement, climate control system diagnosis
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks and flushes, spark plug replacement, timing belt intervals
Diagnostic Troubleshooting:
Systematic diagnostic trees, symptom-based troubleshooting guides, OBD-II (OBD-I for earlier models) code interpretation
Repair And Rebuild:
Step-by-step repair procedures for all major components, including engine, transmission, and suspension rebuilds
Component Replacement:
Detailed instructions for replacing specific parts like alternators, starters, fuel pumps, brake calipers, etc.
Specifications And Tolerances:
Torque specifications, clearances, wear limits, and other critical measurements for all repair procedures
Wiring Diagrams:
Detailed, easy-to-read wiring schematics for all vehicle systems
Technical Depth
Depth:
Full mechanical and electrical overhaul, advanced diagnostics, component-level repair
📊 Manual Specifications
File Format
Format:
Searchable PDF
Accessibility:
Viewable on computers, tablets, and smartphones
Print Quality
Quality:
High-resolution scans, clear diagrams and text
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
4G63 SOHC/DOHC
Displacement 4G63:
2.0L (1997cc)
Configuration 4G63:
Inline 4-Cylinder, DOHC (Turbocharged in some variants)
Power 4G63 Na:
Approx. 140-150 hp
Torque 4G63 Na:
Approx. 130-140 lb-ft
Power 4G63 Turbo:
Approx. 200-240 hp (depending on specific model/tuning)
Torque 4G63 Turbo:
Approx. 200-260 lb-ft (depending on specific model/tuning)
Alternative Engine
Engine Code Common:
4G64 SOHC
Displacement 4G64:
2.4L (2351cc)
Configuration 4G64:
Inline 4-Cylinder, SOHC
Power 4G64:
Approx. 140-150 hp
Torque 4G64:
Approx. 150-160 lb-ft
Engine Code V6:
6A12/6A13
Displacement V6:
2.0L (1998cc) / 2.5L (2498cc)
Configuration V6:
V6, SOHC/DOHC
Power V6:
Approx. 150-170 hp (2.0L), 170-200 hp (2.5L)
Torque V6:
Approx. 140-155 lb-ft (2.0L), 160-180 lb-ft (2.5L)
Performance
Acceleration 0 60 Typical:
7.5 - 10 seconds (depending on engine and transmission)
Fuel System
Induction Type:
Multi-point Electronic Fuel Injection (MPI-EFI)
Fuel Type:
Unleaded Gasoline (87 AKI or higher recommended)
Fuel Pump Type:
In-tank electric
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (5MT)
Optional
Type:
4-speed Automatic Transmission (4AT) with Electronic Control
Features
Sport Mode Auto:
Available on some automatic transmissions
AWD Availability:
Available on select models (often with V6 engines)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 Gear Oil (refer to manual for exact spec)
Automatic Transmission Fluid:
Mitsubishi DiaQueen J2 or ATF SP-II (refer to manual for exact spec)
📐 Dimensions
Exterior
Length Approx:
186-190 inches
Width Approx:
69-70 inches
Height Approx:
55-57 inches
Wheelbase Approx:
104-106 inches
Weights
Curb Weight Approx:
3000-3400 lbs
Gross Vehicle Weight Rating Approx:
4100-4500 lbs
Cargo
Trunk Volume Approx:
14-15 cubic feet
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Driver:
Good (for models tested)
NHTSA Front Crash Test Passenger:
Good (for models tested)
Active Features
ABS:
Standard on many models, optional on others
Traction Control:
Available on select higher-trim or performance models
Passive Features
Airbags Driver:
Standard on most models from mid-90s onwards
Airbags Passenger:
Available on later models
Seatbelts:
3-point inertia reel seatbelts front and rear
💡 Technology Features
Infotainment
Head Unit Type:
Factory AM/FM Cassette/CD player, some models with premium audio systems (e.g., Mitsubishi Premium Sound)
Display Type:
Basic LCD or LED displays for radio and climate controls
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Aux Input:
Not typically factory equipped; aftermarket solutions common
Usb Port:
Not factory equipped
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 5,000-7,500 miles or 6 months (refer to manual for specific engine/oil type)
Engine Air Filter Replacement Interval:
Every 15,000-30,000 miles or 2-3 years
Timing Belt Replacement Interval:
Every 60,000-100,000 miles or 7-10 years (CRITICAL for 4G6x engines)
Spark Plug Replacement Interval:
Every 30,000-100,000 miles (depending on plug type, e.g., platinum/iridium)
Fluid Specifications
Engine Oil Type Viscosity:
API SG/SH or higher, SAE 5W-30, 5W-40, or 10W-30 (refer to manual for ambient temperature chart)
Engine Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent (Ethylene Glycol based, green color)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
ATF Dexron II or III, or specific Mitsubishi power steering fluid
Known Issues
Timing Belt Failure:
Critical failure if not replaced on schedule, causing severe engine damage (interference engine)
Automatic Transmission Harsh Shifting:
Can occur due to worn solenoids or low/degraded fluid
Suspension Wear:
Worn ball joints, tie rod ends, and control arm bushings leading to clunking noises and alignment issues
Oxygen Sensor Failure:
Can lead to poor fuel economy and check engine light illumination
Exhaust Manifold Cracks:
Common on some 4-cylinder models due to heat cycles, causing exhaust leaks
HVAC Blend Door Actuator Failure:
Can result in inability to control temperature or airflow direction
📚 Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation
Model Evolution
Generation Covered:
Fifth Generation (1992-1996) and Sixth Generation (1997-2001)
Design Direction:
Transitioned from a more angular design in the early 90s to a sleeker, more aerodynamic profile with the introduction of the 1997 model.
Performance Variants:
Notable for the inclusion of the 4G63 turbocharged engine in certain sport-oriented trims (e.g., GT, VR-4 in some markets), offering competitive performance.
Production
Manufacturing Locations:
Primarily Japan, with some assembly in other global locations
Key Production Years:
1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001
🏆 Awards & Recognition
Recognitions
Performance Recognition:
Some models, particularly those with the 4G63 turbo, were recognized for their sporty performance in the era.
Ratings
Consumer Reports Reliability:
Varied across model years; later models generally showed improved reliability. Detailed ratings available through specific historical consumer reports.
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