Mitsubishi GTO 3000GT 1990-1998 Service Repair Workshop Manual Pdf
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🏷️ Basic Information Identification Make: Mitsubishi Model: 3000GT / GTO Model Generation: First Generation Model Years Covered: 1990-1998 Codes Chassis Codes: Z15A, Z16A 👋 Introduction Market Position Vehicle Segment: High-performance sports car / Grand Tourer Competitive Analysis Key Competitors: Nissan 300ZX (Z32), Toyota Supra (Mk3 & Mk4), Mazda RX-7 (FC & FD), Dodge Stealth Key Features Distinguishing Features: All-wheel drive (AWD), All-wheel steering (AWS), Active Aerodynamics (variable front/rear spoilers, adjustable ride height), Twin-Turbo V6 engine options, Luxurious interior appointments. 📋 Manual Details Coverage Areas Primary Market Regions: Global (including North America - as 3000GT, Japan - as GTO) Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but described as very detailed) Manual Type Manual Classification: Factory Service Repair Workshop Manual Language Manual Language: English (assumed, standard for downloaded manuals unless specified) Format Digital Format: PDF 📖 Manual Coverage Systems Covered Mechanical Systems: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Exhaust Electrical Systems: Wiring Diagrams, Lighting, Ignition, Starting, Charging, Instrument Cluster, HVAC Controls, Audio System Body And Chassis: Body Panels, Interior Trim, Structural Components, Aerodynamic Features (Active Aero) Procedures Included Maintenance Procedures: Scheduled Maintenance, Fluid Changes, Filter Replacements, Spark Plug Service Repair Procedures: Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Repair Troubleshooting: Diagnostic Procedures, Fault Code Interpretation, Component Testing Special Procedures: Active Aero System Calibration, All-Wheel Steering (AWS) System Service, Twin-Turbo System Maintenance Technical Depth Diagnostic Level: Advanced diagnostics, including component-level testing and troubleshooting trees. Rebuild Scope: Complete engine and transmission rebuild procedures, including torque specifications and clearances. Diagram Detail: Highly detailed exploded diagrams and pictures for step-by-step instructions. 📊 Manual Specifications File Format File Type: PDF Print Quality Print Capability: Printable (single page or entire manual) Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Equivalent: N/A (Digital Download) Usage License Device Compatibility: Unlimited devices (Windows & MAC compatible) Licensing Terms: Lifetime use, no expiry dates or renewal fees. ⚙️ Engine Specifications Primary Engine Engine Code: 6G72 (SOHC and DOHC variants) Engine Configuration Engine Layout: 60-degree V6 Engine Capacity Displacement: 3.0 Liters (2972 cc) Aspiration Induction Type: Naturally Aspirated (SOHC) and Twin-Turbocharged (DOHC) Performance Na Horsepower Na: Approx. 222-230 hp (depending on market/spec) Performance Tt Horsepower Tt: Approx. 300-320 hp (depending on market/spec, e.g., R/T Twin Turbo, VR-4) Torque Tt: Approx. 307-315 lb-ft (depending on market/spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: Premium Unleaded Gasoline (91 Octane or higher) Engine Oil Oil Type Specification: API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for specific seasonal recommendations) Oil Capacity: Approx. 4.5 - 5.0 quarts (4.3 - 4.7 liters) with filter change (verify in manual) 🔧 Transmission Standard Transmission Drive Configuration: Front-wheel drive (FWD) on NA models, All-wheel drive (AWD) on Twin-Turbo models. Transmission Options: 5-speed manual, 6-speed manual (later Twin-Turbo models), 4-speed automatic (INVECS-II with Sport Mode). Features Advanced Transmission Features: Active All-Wheel Drive (4-Mode AWD on Twin-Turbo models), Viscous coupling center differential, electronically controlled center differential (on some later models). Transmission Fluid Automatic Transmission Fluid Spec: Diamond ATF SP-II or equivalent (verify in manual) Manual Transmission Fluid Spec: GL-3 or GL-4 gear oil, SAE 75W-90 (verify in manual) 📐 Dimensions Exterior Length: Approx. 4615 mm (181.7 in) for later models Width: Approx. 1840 mm (72.4 in) Height: Approx. 1280-1300 mm (50.4-51.2 in), lower for active aero models at speed Wheelbase: Approx. 2500 mm (98.4 in) Weights Curb Weight: Approx. 1650-1800 kg (3638-3968 lbs) depending on model and specification. Gross Vehicle Weight Rating: Not specified, but typically around 2000-2200 kg. 🛡️ Safety Features Ratings Crash Test Ratings: Domestic US models tested by NHTSA, generally received good ratings for their era, specific scores vary by year. Active Features Braking System: 4-wheel disc brakes, ABS (Anti-lock Braking System) standard on most models, especially Twin-Turbos. All Wheel Steering: Active All-Wheel Steering (AWS) system on select models (e.g., VR-4), providing enhanced maneuverability. Passive Features Airbags: Driver and passenger airbags standard from early production years. Seatbelts: Three-point inertia-reel seatbelts with pretensioners. 💡 Technology Features Infotainment Audio System: Factory Mitsubishi AM/FM stereo with cassette and CD player (optional), multiple speaker configurations. Driver Assistance Active Aerodynamics: Electronically controlled front air dam, rear spoiler, and adjustable ride height (on some models) to optimize airflow and stability at different speeds. Electronic Control Suspension: ECS system available on some models, allowing for adjustable damping rates. Connectivity Early Tech Features: Keypad entry system (on some models), digital climate control, power everything (windows, locks, mirrors, seats). 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles (6,000 km) or 6 months, whichever comes first (typical for performance vehicles of this era, refer to specific manual) Spark Plug Replacement Interval: Approx. 30,000 - 60,000 miles depending on plug type (refer to manual) Timing Belt Replacement Interval: Critical for DOHC engines. Recommended every 60,000 miles or...
Active Aero System Calibration, All-Wheel Steering (AWS) System Service, Twin-Turbo System Maintenance
Technical Depth
Diagnostic Level:
Advanced diagnostics, including component-level testing and troubleshooting trees.
Rebuild Scope:
Complete engine and transmission rebuild procedures, including torque specifications and clearances.
Diagram Detail:
Highly detailed exploded diagrams and pictures for step-by-step instructions.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Print Capability:
Printable (single page or entire manual)
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Equivalent:
N/A (Digital Download)
Usage License
Device Compatibility:
Unlimited devices (Windows & MAC compatible)
Licensing Terms:
Lifetime use, no expiry dates or renewal fees.
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72 (SOHC and DOHC variants)
Engine Configuration
Engine Layout:
60-degree V6
Engine Capacity
Displacement:
3.0 Liters (2972 cc)
Aspiration
Induction Type:
Naturally Aspirated (SOHC) and Twin-Turbocharged (DOHC)
Performance Na
Horsepower Na:
Approx. 222-230 hp (depending on market/spec)
Performance Tt
Horsepower Tt:
Approx. 300-320 hp (depending on market/spec, e.g., R/T Twin Turbo, VR-4)
Torque Tt:
Approx. 307-315 lb-ft (depending on market/spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
Premium Unleaded Gasoline (91 Octane or higher)
Engine Oil
Oil Type Specification:
API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for specific seasonal recommendations)
Oil Capacity:
Approx. 4.5 - 5.0 quarts (4.3 - 4.7 liters) with filter change (verify in manual)
🔧 Transmission
Standard Transmission
Drive Configuration:
Front-wheel drive (FWD) on NA models, All-wheel drive (AWD) on Twin-Turbo models.
Transmission Options:
5-speed manual, 6-speed manual (later Twin-Turbo models), 4-speed automatic (INVECS-II with Sport Mode).
Features
Advanced Transmission Features:
Active All-Wheel Drive (4-Mode AWD on Twin-Turbo models), Viscous coupling center differential, electronically controlled center differential (on some later models).
Transmission Fluid
Automatic Transmission Fluid Spec:
Diamond ATF SP-II or equivalent (verify in manual)
Manual Transmission Fluid Spec:
GL-3 or GL-4 gear oil, SAE 75W-90 (verify in manual)
📐 Dimensions
Exterior
Length:
Approx. 4615 mm (181.7 in) for later models
Width:
Approx. 1840 mm (72.4 in)
Height:
Approx. 1280-1300 mm (50.4-51.2 in), lower for active aero models at speed
Wheelbase:
Approx. 2500 mm (98.4 in)
Weights
Curb Weight:
Approx. 1650-1800 kg (3638-3968 lbs) depending on model and specification.
Gross Vehicle Weight Rating:
Not specified, but typically around 2000-2200 kg.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Domestic US models tested by NHTSA, generally received good ratings for their era, specific scores vary by year.
Active Features
Braking System:
4-wheel disc brakes, ABS (Anti-lock Braking System) standard on most models, especially Twin-Turbos.
All Wheel Steering:
Active All-Wheel Steering (AWS) system on select models (e.g., VR-4), providing enhanced maneuverability.
Passive Features
Airbags:
Driver and passenger airbags standard from early production years.
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory Mitsubishi AM/FM stereo with cassette and CD player (optional), multiple speaker configurations.
Driver Assistance
Active Aerodynamics:
Electronically controlled front air dam, rear spoiler, and adjustable ride height (on some models) to optimize airflow and stability at different speeds.
Electronic Control Suspension:
ECS system available on some models, allowing for adjustable damping rates.
Connectivity
Early Tech Features:
Keypad entry system (on some models), digital climate control, power everything (windows, locks, mirrors, seats).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first (typical for performance vehicles of this era, refer to specific manual)
Spark Plug Replacement Interval:
Approx. 30,000 - 60,000 miles depending on plug type (refer to manual)
Timing Belt Replacement Interval:
Critical for DOHC engines. Recommended every 60,000 miles or 4 years. Failure can cause severe engine damage.
Fluid Specifications
Coolant Specification:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with required silicates, consult manual for exact type)
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid (verify in manual)
Known Issues
Common Problems Tt:
Turbocharger issues (oil leaks, failing seals), Active Aero system malfunctions (motors, switches), ECS (Electronic Control Suspension) system faults, CV joint wear, occasional electrical gremlins, active aero vacuum leaks.
Common Problems Na:
Less prone to turbo issues, but can still suffer from aging electrical components, suspension wear, and standard drivetrain maintenance needs.
Preventive Measures
Turbo Maintenance:
Proper warm-up and cool-down procedures are crucial for turbo longevity. Regular oil changes with high-quality synthetic oil.
📚 Vehicle History
Brand Heritage
Manufacturer Origins:
Mitsubishi Motors, a Japanese automotive manufacturer with a history of innovative engineering.
Model Evolution
First Generation Launch:
Introduced in Japan as the GTO in 1990, and in North America as the 3000GT (and Dodge Stealth under a collaboration) in 1991 for the 1991 model year.
Facelifts And Updates:
Received significant styling and mechanical updates in 1994 (for the 1994 model year), including revised bumpers, headlights, taillights, active aero, and interior enhancements. Further minor updates occurred through 1998.
Production
Production Period:
1990-2000 (with the core of this manual covering 1990-1998 models).
Production Locations
Manufacturing Plants:
Japan (e.g., Mizushima Plant)
🏆 Awards & Recognition
Recognitions
Automotive Journalism:
Consistently praised by automotive journalists for its advanced technology and performance capabilities upon release. Featured in numerous 'best of' lists for sports cars of its era.