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Mitsubishi L200 2005-2014 Service Repair Workshop Manual

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Basic Information Identification Make: Mitsubishi Model: L200 Generation Code: KB4T (Fourth Generation) Introduction Market Position Target Audience: Mitsubishi L200 owners (DIY mechanics), independent repair shops, dealerships Competitive Analysis Value Proposition: Provides professional-grade repair and maintenance information, enabling cost savings on repairs and informed discussions with technicians. Key Features Authenticity: Contains the same specifications and procedures used by authorized dealer service departments. Completeness: All major topics covered, with step-by-step instructions, diagrams, illustrations, and wiring schematics. Manual Details Coverage Applicable Model Years: 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014 Manual Type: Service Repair Workshop Manual Language: English Format File Format: PDF Download Compatibility: All Versions of Windows and Mac Reader Requirements: Adobe PDF Reader Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnostics, timing, cooling, lubrication Engine Electrical: Ignition system, starting system, charging system, engine control unit (ECU) Emission Control: Catalytic converter, exhaust gas recirculation (EGR), evaporative emission control (EVAP) Fuel System: Fuel injection, fuel pump, fuel filter, fuel lines, fuel tank Clutch: Clutch operation, hydraulic system, clutch disc, pressure plate, release bearing Manual Transaxle: Gearbox overhaul, shift mechanism, lubrication Automatic Transaxle: Transmission overhaul, torque converter, hydraulic control, electronic control unit (TCU) Driveshaft And Axle: Front and rear driveshafts, CV joints, propeller shaft, differentials Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment Steering: Power steering system, steering column, steering gear, tie rods Restraint System: Airbag system, seatbelts, pre-tensioners Brake System: Brake calipers, rotors, pads, hydraulic system, ABS (Anti-lock Braking System), parking brake Body Interior Exterior: Body panels, doors, hood, tailgate, bumpers, interior trim, seats Body Electrical: Lighting system, power windows, central locking, wipers, horn, audio system HVAC: Heating, Ventilation, and Air Conditioning system components, refrigerant, diagnostics Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, spark plug replacement Troubleshooting: Diagnostic procedures for all major systems, common fault identification Repair: Step-by-step instructions for component removal, installation, and repair Diagnostics: Wiring diagrams, diagnostic trouble codes (DTCs), testing procedures Technical Depth Level Of Detail: Comprehensive coverage, suitable for professional technicians and advanced DIY enthusiasts Content Type: Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications Manual Specifications File Properties Print Quality: High-resolution, printable pages Printability: All pages are printable Searchability: Likely searchable text within PDF Physical Attributes Binding Type: N/A (Digital PDF) Paper Type: N/A (Digital PDF) Engine Specifications Primary Engine Engine Type: Likely 4D56/4M41 Diesel or 6G72 Gasoline (depending on market and specific model year) Performance Horsepower Range: Varies by engine, typically 100-178 HP Torque Range: Varies by engine, typically 200-400 Nm Fuel System Injection Type: Common Rail Direct Injection (Diesel), Multi-point Fuel Injection (Gasoline) Fluid Capacities Engine Oil Capacity: Refer to manual for specific engine and viscosity Fluid Specifications Engine Oil Specification: Refer to manual for API/ACEA ratings and viscosity grades (e.g., SAE 5W-30, 10W-40) Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed or 5-speed Automatic Transmission Features Drivetrain: Part-time 4WD (Super Select 4WD) Fluid Specifications Manual Transmission Fluid: Refer to manual for API GL-4 or GL-5 and viscosity Automatic Transmission Fluid: Refer to manual for ATF SP-II, SP-III or equivalent Dimensions Exterior Wheelbase: Approx. 3000 mm (varies by cabin type) Weights Curb Weight: Approx. 1800-2000 kg (varies by configuration) Gross Vehicle Weight: Refer to manual for specific payload ratings Safety Features Ratings Crash Test Results: Refer to Euro NCAP or NHTSA for specific model year ratings (variable). Active Features ABS: Available (Anti-lock Braking System) Electronic Brakeforce Distribution: Available (EBD) Passive Features Airbags: Driver and passenger airbags (standard/optional depending on market and trim) Seatbelts: 3-point seatbelts with pre-tensioners Technology Features Infotainment Audio System: Factory fitted AM/FM radio with CD player, auxiliary input (availability varies by trim and market) Navigation: Optional or aftermarket navigation systems Driver Assistance Cruise Control: Available on higher trim levels Connectivity Power Outlets: 12V accessory power outlets Maintenance Service Intervals Oil Change Interval: Typically 5,000-10,000 km or 6-12 months (refer to manual for specific recommendation) Air Filter Replacement: Refer to manual based on driving conditions, typically 20,000-40,000 km Spark Plug Replacement: Refer to manual for specific engine type and interval Fluid Specifications Coolant Specification: Ethylene glycol-based coolant, refer to manual for specific type (e.g., DIA-Queen Super Long Life Coolant) Brake Fluid Specification: DOT 3 or DOT 4 (refer to manual) Known Issues Common Problems: Refer to manual for common issues; may include injector issues on diesel models, suspension wear, or turbocharger concerns depending on specific engine and mileage. Vehicle History Brand Heritage Manufacturer: Mitsubishi Motors Corporation Model Evolution Generation: Fourth Generation (2005-2014), based on the Triton platform. Production Manufacturing Locations: Primarily Thailand, with other assembly plants globally. Awards & Recognition Recognitions Market Accolades: The L200 (Triton) has a strong reputation for durability and capability in various markets, often cited for its off-road prowess.
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Mitsubishi L200 2005-2014 Service Repair Workshop Manual
Basic Information
Identification
Make: Mitsubishi
Model: L200
Generation Code: KB4T (Fourth Generation)
Introduction
Market Position
Target Audience: Mitsubishi L200 owners (DIY mechanics), independent repair shops, dealerships
Competitive Analysis
Value Proposition: Provides professional-grade repair and maintenance information, enabling cost savings on repairs and informed discussions with technicians.
Key Features
Authenticity: Contains the same specifications and procedures used by authorized dealer service departments.
Completeness: All major topics covered, with step-by-step instructions, diagrams, illustrations, and wiring schematics.
Manual Details
Coverage
Applicable Model Years: 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014
Manual Type: Service Repair Workshop Manual
Language: English
Format
File Format: PDF Download
Compatibility: All Versions of Windows and Mac
Reader Requirements: Adobe PDF Reader
Manual Coverage
Systems Covered
Engine Mechanical: Complete overhaul, diagnostics, timing, cooling, lubrication
Engine Electrical: Ignition system, starting system, charging system, engine control unit (ECU)
Emission Control: Catalytic converter, exhaust gas recirculation (EGR), evaporative emission control (EVAP)
Fuel System: Fuel injection, fuel pump, fuel filter, fuel lines, fuel tank
Clutch: Clutch operation, hydraulic system, clutch disc, pressure plate, release bearing
Manual Transaxle: Gearbox overhaul, shift mechanism, lubrication
Automatic Transaxle: Transmission overhaul, torque converter, hydraulic control, electronic control unit (TCU)
Driveshaft And Axle: Front and rear driveshafts, CV joints, propeller shaft, differentials
Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment
Steering: Power steering system, steering column, steering gear, tie rods
Restraint System: Airbag system, seatbelts, pre-tensioners
Brake System: Brake calipers, rotors, pads, hydraulic system, ABS (Anti-lock Braking System), parking brake
Body Interior Exterior: Body panels, doors, hood, tailgate, bumpers, interior trim, seats
Body Electrical: Lighting system, power windows, central locking, wipers, horn, audio system
HVAC: Heating, Ventilation, and Air Conditioning system components, refrigerant, diagnostics
Procedures Included
Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, spark plug replacement
Troubleshooting: Diagnostic procedures for all major systems, common fault identification
Repair: Step-by-step instructions for component removal, installation, and repair
Diagnostics: Wiring diagrams, diagnostic trouble codes (DTCs), testing procedures
Technical Depth
Level Of Detail: Comprehensive coverage, suitable for professional technicians and advanced DIY enthusiasts
Content Type: Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications
Manual Specifications
File Properties
Print Quality: High-resolution, printable pages
Printability: All pages are printable
Searchability: Likely searchable text within PDF
Physical Attributes
Binding Type: N/A (Digital PDF)
Paper Type: N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine Type: Likely 4D56/4M41 Diesel or 6G72 Gasoline (depending on market and specific model year)
Performance
Horsepower Range: Varies by engine, typically 100-178 HP
Torque Range: Varies by engine, typically 200-400 Nm
Fuel System
Injection Type: Common Rail Direct Injection (Diesel), Multi-point Fuel Injection (Gasoline)
Fluid Capacities
Engine Oil Capacity: Refer to manual for specific engine and viscosity
Fluid Specifications
Engine Oil Specification: Refer to manual for API/ACEA ratings and viscosity grades (e.g., SAE 5W-30, 10W-40)
Transmission
Standard
Transmission Type: 5-speed Manual Transmission
Optional
Transmission Type: 4-speed or 5-speed Automatic Transmission
Features
Drivetrain: Part-time 4WD (Super Select 4WD)
Fluid Specifications
Manual Transmission Fluid: Refer to manual for API GL-4 or GL-5 and viscosity
Automatic Transmission Fluid: Refer to manual for ATF SP-II, SP-III or equivalent
Dimensions
Exterior
Wheelbase: Approx. 3000 mm (varies by cabin type)
Weights
Curb Weight: Approx. 1800-2000 kg (varies by configuration)
Gross Vehicle Weight: Refer to manual for specific payload ratings
Safety Features
Ratings
Crash Test Results: Refer to Euro NCAP or NHTSA for specific model year ratings (variable).
Active Features
ABS: Available (Anti-lock Braking System)
Electronic Brakeforce Distribution: Available (EBD)
Passive Features
Airbags: Driver and passenger airbags (standard/optional depending on market and trim)
Seatbelts: 3-point seatbelts with pre-tensioners
Technology Features
Infotainment
Audio System: Factory fitted AM/FM radio with CD player, auxiliary input (availability varies by trim and market)
Navigation: Optional or aftermarket navigation systems
Driver Assistance
Cruise Control: Available on higher trim levels
Connectivity
Power Outlets: 12V accessory power outlets
Maintenance
Service Intervals
Oil Change Interval: Typically 5,000-10,000 km or 6-12 months (refer to manual for specific recommendation)
Air Filter Replacement: Refer to manual based on driving conditions, typically 20,000-40,000 km
Spark Plug Replacement: Refer to manual for specific engine type and interval
Fluid Specifications
Coolant Specification: Ethylene glycol-based coolant, refer to manual for specific type (e.g., DIA-Queen Super Long Life Coolant)
Brake Fluid Specification: DOT 3 or DOT 4 (refer to manual)
Known Issues
Common Problems: Refer to manual for common issues; may include injector issues on diesel models, suspension wear, or turbocharger concerns depending on specific engine and mileage.
Vehicle History
Brand Heritage
Manufacturer: Mitsubishi Motors Corporation
Model Evolution
Generation: Fourth Generation (2005-2014), based on the Triton platform.
Production
Manufacturing Locations: Primarily Thailand, with other assembly plants globally.
Awards & Recognition
Recognitions
Market Accolades: The L200 (Triton) has a strong reputation for durability and capability in various markets, often cited for its off-road prowess.
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