Mitsubishi L200 2005-2014 Service Repair Workshop Manual
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Basic Information
Identification
Make:
Mitsubishi
Model:
L200
Generation Code:
KB4T (Fourth Generation)
Introduction
Market Position
Target Audience:
Mitsubishi L200 owners (DIY mechanics), independent repair shops, dealerships
Competitive Analysis
Value Proposition:
Provides professional-grade repair and maintenance information, enabling cost savings on repairs and informed discussions with technicians.
Key Features
Authenticity:
Contains the same specifications and procedures used by authorized dealer service departments.
Completeness:
All major topics covered, with step-by-step instructions, diagrams, illustrations, and wiring schematics.
Manual Details
Coverage
Applicable Model Years:
2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014
Manual Type:
Service Repair Workshop Manual
Language:
English
Format
File Format:
PDF Download
Compatibility:
All Versions of Windows and Mac
Reader Requirements:
Adobe PDF Reader
Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnostics, timing, cooling, lubrication
Engine Electrical:
Ignition system, starting system, charging system, engine control unit (ECU)
Emission Control:
Catalytic converter, exhaust gas recirculation (EGR), evaporative emission control (EVAP)
Fuel System:
Fuel injection, fuel pump, fuel filter, fuel lines, fuel tank
Clutch:
Clutch operation, hydraulic system, clutch disc, pressure plate, release bearing
Manual Transaxle:
Gearbox overhaul, shift mechanism, lubrication
Automatic Transaxle:
Transmission overhaul, torque converter, hydraulic control, electronic control unit (TCU)
Driveshaft And Axle:
Front and rear driveshafts, CV joints, propeller shaft, differentials
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment
Steering:
Power steering system, steering column, steering gear, tie rods
Restraint System:
Airbag system, seatbelts, pre-tensioners
Brake System:
Brake calipers, rotors, pads, hydraulic system, ABS (Anti-lock Braking System), parking brake
Body Interior Exterior:
Body panels, doors, hood, tailgate, bumpers, interior trim, seats
Body Electrical:
Lighting system, power windows, central locking, wipers, horn, audio system
HVAC:
Heating, Ventilation, and Air Conditioning system components, refrigerant, diagnostics
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, spark plug replacement
Troubleshooting:
Diagnostic procedures for all major systems, common fault identification
Repair:
Step-by-step instructions for component removal, installation, and repair
Diagnostics:
Wiring diagrams, diagnostic trouble codes (DTCs), testing procedures
Technical Depth
Level Of Detail:
Comprehensive coverage, suitable for professional technicians and advanced DIY enthusiasts
Content Type:
Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications
Manual Specifications
File Properties
Print Quality:
High-resolution, printable pages
Printability:
All pages are printable
Searchability:
Likely searchable text within PDF
Physical Attributes
Binding Type:
N/A (Digital PDF)
Paper Type:
N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine Type:
Likely 4D56/4M41 Diesel or 6G72 Gasoline (depending on market and specific model year)
Performance
Horsepower Range:
Varies by engine, typically 100-178 HP
Torque Range:
Varies by engine, typically 200-400 Nm
Fuel System
Injection Type:
Common Rail Direct Injection (Diesel), Multi-point Fuel Injection (Gasoline)
Fluid Capacities
Engine Oil Capacity:
Refer to manual for specific engine and viscosity
Fluid Specifications
Engine Oil Specification:
Refer to manual for API/ACEA ratings and viscosity grades (e.g., SAE 5W-30, 10W-40)
Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed or 5-speed Automatic Transmission
Features
Drivetrain:
Part-time 4WD (Super Select 4WD)
Fluid Specifications
Manual Transmission Fluid:
Refer to manual for API GL-4 or GL-5 and viscosity
Automatic Transmission Fluid:
Refer to manual for ATF SP-II, SP-III or equivalent
Dimensions
Exterior
Wheelbase:
Approx. 3000 mm (varies by cabin type)
Weights
Curb Weight:
Approx. 1800-2000 kg (varies by configuration)
Gross Vehicle Weight:
Refer to manual for specific payload ratings
Safety Features
Ratings
Crash Test Results:
Refer to Euro NCAP or NHTSA for specific model year ratings (variable).
Active Features
ABS:
Available (Anti-lock Braking System)
Electronic Brakeforce Distribution:
Available (EBD)
Passive Features
Airbags:
Driver and passenger airbags (standard/optional depending on market and trim)
Seatbelts:
3-point seatbelts with pre-tensioners
Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with CD player, auxiliary input (availability varies by trim and market)
Navigation:
Optional or aftermarket navigation systems
Driver Assistance
Cruise Control:
Available on higher trim levels
Connectivity
Power Outlets:
12V accessory power outlets
Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months (refer to manual for specific recommendation)
Air Filter Replacement:
Refer to manual based on driving conditions, typically 20,000-40,000 km
Spark Plug Replacement:
Refer to manual for specific engine type and interval
Fluid Specifications
Coolant Specification:
Ethylene glycol-based coolant, refer to manual for specific type (e.g., DIA-Queen Super Long Life Coolant)
Brake Fluid Specification:
DOT 3 or DOT 4 (refer to manual)
Known Issues
Common Problems:
Refer to manual for common issues; may include injector issues on diesel models, suspension wear, or turbocharger concerns depending on specific engine and mileage.
Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation
Model Evolution
Generation:
Fourth Generation (2005-2014), based on the Triton platform.
Production
Manufacturing Locations:
Primarily Thailand, with other assembly plants globally.
Awards & Recognition
Recognitions
Market Accolades:
The L200 (Triton) has a strong reputation for durability and capability in various markets, often cited for its off-road prowess.
Likely 4D56/4M41 Diesel or 6G72 Gasoline (depending on market and specific model year)
Performance
Horsepower Range:
Varies by engine, typically 100-178 HP
Torque Range:
Varies by engine, typically 200-400 Nm
Fuel System
Injection Type:
Common Rail Direct Injection (Diesel), Multi-point Fuel Injection (Gasoline)
Fluid Capacities
Engine Oil Capacity:
Refer to manual for specific engine and viscosity
Fluid Specifications
Engine Oil Specification:
Refer to manual for API/ACEA ratings and viscosity grades (e.g., SAE 5W-30, 10W-40)
Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed or 5-speed Automatic Transmission
Features
Drivetrain:
Part-time 4WD (Super Select 4WD)
Fluid Specifications
Manual Transmission Fluid:
Refer to manual for API GL-4 or GL-5 and viscosity
Automatic Transmission Fluid:
Refer to manual for ATF SP-II, SP-III or equivalent
Dimensions
Exterior
Wheelbase:
Approx. 3000 mm (varies by cabin type)
Weights
Curb Weight:
Approx. 1800-2000 kg (varies by configuration)
Gross Vehicle Weight:
Refer to manual for specific payload ratings
Safety Features
Ratings
Crash Test Results:
Refer to Euro NCAP or NHTSA for specific model year ratings (variable).
Active Features
ABS:
Available (Anti-lock Braking System)
Electronic Brakeforce Distribution:
Available (EBD)
Passive Features
Airbags:
Driver and passenger airbags (standard/optional depending on market and trim)
Seatbelts:
3-point seatbelts with pre-tensioners
Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with CD player, auxiliary input (availability varies by trim and market)
Navigation:
Optional or aftermarket navigation systems
Driver Assistance
Cruise Control:
Available on higher trim levels
Connectivity
Power Outlets:
12V accessory power outlets
Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months (refer to manual for specific recommendation)
Air Filter Replacement:
Refer to manual based on driving conditions, typically 20,000-40,000 km
Spark Plug Replacement:
Refer to manual for specific engine type and interval
Fluid Specifications
Coolant Specification:
Ethylene glycol-based coolant, refer to manual for specific type (e.g., DIA-Queen Super Long Life Coolant)
Brake Fluid Specification:
DOT 3 or DOT 4 (refer to manual)
Known Issues
Common Problems:
Refer to manual for common issues; may include injector issues on diesel models, suspension wear, or turbocharger concerns depending on specific engine and mileage.
Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation
Model Evolution
Generation:
Fourth Generation (2005-2014), based on the Triton platform.
Production
Manufacturing Locations:
Primarily Thailand, with other assembly plants globally.
Awards & Recognition
Recognitions
Market Accolades:
The L200 (Triton) has a strong reputation for durability and capability in various markets, often cited for its off-road prowess.