Mitsubishi L200 Complete Workshop Service Repair Manual 2012 2013
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🏷️ Basic Information Identification Make: Mitsubishi Model: L200 Generation: Fourth Generation (KA/KB) Production Years Covered: 2012-2013 👋 Introduction Market Position Vehicle Segment: Compact Pickup Truck / Utility Vehicle Target Audience: Commercial users, off-road enthusiasts, individuals seeking robust utility and durability. Competitive Analysis Key Competitors: Toyota Hilux, Ford Ranger, Nissan Navara, Isuzu D-Max. Key Features Vehicle Durability: Renowned for its robust construction and ability to withstand demanding conditions. Four Wheel Drive: Often equipped with Mitsubishi's Super Select II or Easy Select 4WD system offering excellent off-road capability. Key Features Manual Comprehensive Coverage: Covers all aspects of vehicle maintenance and repair for the specified model years. Diagnostic Focus: Provides essential diagnostic procedures and troubleshooting guides for efficient problem-solving. 📋 Manual Details Coverage Areas Regions Covered: Global (specific to models sold in 2012-2013) Language: English Page Count Estimated Pages: Extensive (typical for a complete workshop manual, likely over 1000 pages) Manual Type Type: Workshop Service Repair Manual Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, repair, and assembly of all engine components. Engine Management: Fuel injection, ignition system, emissions control, engine control unit (ECU) diagnostics and calibration. Transmission Manual: Service and repair procedures for manual transmissions, including clutch operation. Transmission Automatic: Service and repair procedures for automatic transmissions, including fluid service and electronic controls. Drivetrain: Front and rear differentials, drive shafts, CV joints, four-wheel-drive system operation and repair. Suspension: Front and rear suspension component diagnosis, replacement, alignment specifications. Steering: Power steering system diagnosis, repair, steering column and linkage. Brakes: Hydraulic brake system, ABS, EBD, brake component diagnosis, repair, bleeding procedures. Electrical System: Battery, charging system, starting system, lighting, instrumentation, fuses and relays. Body And Frame: Body panel removal and installation, interior trim, structural repair guidelines. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair. Safety Systems: Airbag system diagnosis and service (with appropriate precautions). Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotations, inspections. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting guides. Component Replacement: Step-by-step instructions for replacing virtually all serviceable components. Diagnostic Procedures: OBD-II diagnostic codes, sensor testing, actuator testing. Torque Specifications: Precise torque values for all critical fasteners. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to full engine and transmission rebuilds. Level Of Detail: Highly detailed, including diagrams, schematics, and exploded views. 📊 Manual Specifications File Format Digital Format: PDF (typically) Searchability: Searchable text content for quick information retrieval. Print Quality Digital Resolution: High-resolution images and clear text, suitable for printing. Binding Type Binding: N/A (Downloadable Digital Format) Paper Type Paper Type: N/A (Downloadable Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Example: 4D56 (Common Diesel Engine for this generation) Engine Type: Inline 4-cylinder, turbocharged diesel (common for the era) Displacement Liters: 2.5 L (for 4D56 engine) Bore X Stroke Mm: 91.1 x 95.0 mm (for 4D56) Compression Ratio: Approx. 17.0:1 (for 4D56) Horsepower Ps Kw: 136 PS (100 kW) @ 4000 RPM (example for 4D56 common variant) Torque Nm: 314 Nm (231 lb-ft) @ 2000 RPM (example for 4D56 common variant) Performance Top Speed Kph: Approx. 160-170 KPH (model dependent) Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (CRDI) with turbocharger and intercooler. Fuel Filter Part Number Example: ME031070 or equivalent (check specific application) Fluid Specifications Engine Oil Type: API CI-4 or CH-4 ACEA B4 rated Synthetic Diesel Engine Oil Engine Oil Viscosity: SAE 15W-40 or 10W-30 (depending on climate) Engine Oil Capacity Liters: Approx. 7.0 Liters (with filter change, check manual for precise capacity) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission Features Drivetrain Options: 2WD (RWD) and 4WD (4x4) Fluid Specifications Manual Transmission Fluid Type: API GL-4 SAE 75W-85 or 75W-90 Gear Oil Automatic Transmission Fluid Type: Mitsubishi DiaQueen ATF-SP III or equivalent 📐 Dimensions Exterior Length Mm: Approx. 5075-5260 mm (varies by body style) Width Mm: Approx. 1775-1800 mm Height Mm: Approx. 1770-1805 mm Weights Curb Weight Kg: Approx. 1800-2000 kg (model dependent) Gross Vehicle Weight Rating Kg: Approx. 2800-3000 kg Towing Capacity Kg: Approx. 2500-3000 kg (braked trailer, model dependent) 🛡️ Safety Features Ratings Ancap Rating Example: Likely 3-4 Stars for the era (check specific region and testing protocols for exact ratings) Active Features ABS: Standard on most models Ebd: Electronic Brakeforce Distribution (often integrated with ABS) Hill Start Assist: Available on some higher trims or specific transmissions. Passive Features Airbags: Driver and front passenger airbags typically standard; side airbags may be optional or limited to higher trims. Seatbelts: 3-point seatbelts with pretensioners. 💡 Technology Features Infotainment Infotainment System: Basic infotainment systems with CD/MP3 player, radio, and auxiliary input were common. Higher trims might have touchscreens, Bluetooth connectivity, and navigation. Driver Assistance Cruise Control: Available on higher trim levels. Reversing Sensors Camera: Optional on some models, more common on...
Approx. 2500-3000 kg (braked trailer, model dependent)
🛡️ Safety Features
Ratings
Ancap Rating Example:
Likely 3-4 Stars for the era (check specific region and testing protocols for exact ratings)
Active Features
ABS:
Standard on most models
Ebd:
Electronic Brakeforce Distribution (often integrated with ABS)
Hill Start Assist:
Available on some higher trims or specific transmissions.
Passive Features
Airbags:
Driver and front passenger airbags typically standard; side airbags may be optional or limited to higher trims.
Seatbelts:
3-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
Basic infotainment systems with CD/MP3 player, radio, and auxiliary input were common. Higher trims might have touchscreens, Bluetooth connectivity, and navigation.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Reversing Sensors Camera:
Optional on some models, more common on later or higher trims.
Connectivity
Bluetooth Connectivity:
Available on select models and trims for hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 10,000 km or 12 months, whichever comes first (typical for diesel vehicles of this era, consult manual for exact specification).
Air Filter Replacement:
Every 20,000 km or as needed based on operating conditions.
Fuel Filter Replacement:
Every 40,000 km or annually.
Transmission Fluid Change Manual:
Every 80,000 km or 4 years.
Transmission Fluid Change Automatic:
Every 60,000 km or 4 years (severe use may require more frequent changes).
Coolant Replacement:
Every 60,000 km or 4 years (using Mitsubishi Super Long Life Coolant or equivalent).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Power Steering Fluid Type:
Refer to manual, typically ATF Dexron II/III or specific power steering fluid.
Known Issues
Common Diesel Issues:
Potential for injector clogging, turbocharger wear, and glow plug failure if maintenance is neglected.
Common Drivetrain Issues:
Wear in CV joints, particularly with off-road use; potential for differential bearing noise.
Common Body Issues:
Rusting in specific areas depending on climate and usage, especially on the chassis and underbody.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Heritage:
Mitsubishi Motors has a long history of producing reliable and rugged vehicles, particularly in the 4x4 and pickup truck segments with iconic models like the Pajero and L200/Triton.
Model Evolution
L200 Fourth Gen Introduction:
The fourth generation L200 (KB series) was introduced in 2005/2006 and saw styling and mechanical updates throughout its production run, leading to the 2012-2013 models.
Major Updates Fourth Gen:
Facelifts typically included revised front-end styling, updated interior features, and sometimes powertrain enhancements.
Production
Manufacturing Locations:
Primarily produced in Thailand (Laem Chabang Plant), with global distribution.
🏆 Awards & Recognition
Recognitions
Segment Awards:
The L200/Triton has historically received numerous awards in its segment for its utility, off-road capability, and value for money in various global markets.