🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Model Variant: Lancer Sportback, Lancer Evolution Year: 2004 Codes Chassis Codes: CY, CZ (specific to Evo VIII variants) Engine Codes: 4G63 (for Evolution variants), 4G1x series (for standard Lancer and Sportback variants) 👋 Introduction Market Position Positioning: The 2004 Mitsubishi Lancer represented a significant step in the evolution of Mitsubishi's compact car lineup, offering both economical transportation (Lancer/Sportback) and a highly acclaimed performance variant (Evolution). Competitive Analysis Competitors: Standard Lancer: Competed with models like Honda Civic, Toyota Corolla, Ford Focus. Lancer Evolution: A niche performance sedan, rivaling Subaru Impreza WRX STi, and offering a more accessible alternative to exotic sports cars. Key Features Standard Lancer Sportback: Practicality, fuel efficiency, comfortable ride, available in sedan and hatchback (Sportback) body styles. Lancer Evolution Viii: Legendary turbocharged 4G63 engine, advanced all-wheel-drive system (Super All-Wheel Control - S-AWC), performance-tuned suspension, aerodynamic enhancements, homologation special for rally racing. 📋 Manual Details Coverage Areas Market Coverage: Global (specifications may vary by region, this manual covers general factory specifications) Page Count Estimated Pages: 1500-2500+ (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (mechanical, lubrication, cooling, fuel, ignition, exhaust, emissions), Transmission (manual, automatic), Drivetrain (transfer case, differentials, axles, driveshafts) Chassis: Suspension (front, rear), Steering, Brakes (ABS, hydraulic, parking), Wheels and Tires Body And Electrical: Body (exterior panels, interior trim, glass, HVAC), Electrical System (wiring diagrams, lighting, charging, starting, ignition, body control modules, sensors, actuators) Comfort Systems: HVAC system (heating, ventilation, air conditioning), power windows, power locks, mirrors, seats, interior lighting. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups Repair And Rebuild: Engine overhaul, transmission repair, brake caliper replacement, suspension component replacement, body panel repair Diagnostics And Troubleshooting: Symptom-based troubleshooting, diagnostic trouble codes (DTCs), wiring diagram interpretation, component testing Electrical Troubleshooting: Detailed wiring diagrams for all systems, component location charts, diagnostic flowcharts for electrical faults. Body Repair: Panel removal and installation, glass replacement, bumper repair, structural repair guidelines. Emission Control: Diagnosis and repair of emission control systems, EGR, catalytic converter, O2 sensors, evaporative emission control (EVAP). Technical Depth Depth: Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications. Diagnostic Tools: Information on using specific Mitsubishi diagnostic tools (e.g., MUT-II or MUT-III compatible scanners) for engine, transmission, and ABS/AYC/ACD systems. Torque Specifications: Precise torque values for all critical fasteners and components, essential for correct assembly and safety. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution scans of original factory documentation, enabling clear viewing and printing of diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Evo Viii Engine: 2.0L 16-valve DOHC Intercooled Turbocharged Inline-4 (4G63T) Performance Evo Viii Horsepower: 271 hp @ 6500 rpm (U.S. specification, can vary by region and tune) Evo Viii Torque: 273 lb-ft @ 3500 rpm (U.S. specification) Fuel System Evo Viii Fuel System: Electronic Fuel Injection (EFI) with multi-point injection, Denso fuel injectors (e.g., 560cc or higher for performance variants), high-flow fuel pump. Engine Std Lancer Std Lancer Engine Options: Likely 2.0L 4G63 SOHC or 2.4L 4G69 (depending on market), and smaller displacement 4G1x engines (e.g., 1.5L, 1.6L). Std Lancer Engine Displacement: Ranges from 1.3L to 2.4L depending on market and trim. 🔧 Transmission Standard Evo Viii Transmission: 6-speed manual transmission (Getrag-type) Optional Std Lancer Transmission: 4-speed automatic, 5-speed manual Features Evo Viii AWD System: Super All-Wheel Control (S-AWC) including Active Center Differential (ACD) and Active Yaw Control (AYC), providing advanced torque distribution and cornering stability. Fluid Specifications Evo Viii Mtf: Refer to manual for specific GL-4 or GL-5 gear oil, often with limited-slip additive requirements (e.g., DiaQueen LSD oil). 📐 Dimensions Exterior Evo Viii Wheelbase: 2626 mm (103.4 in) Evo Viii Length: 4374 mm (172.2 in) Evo Viii Width: 1770 mm (69.7 in) Evo Viii Height: 1415 mm (55.7 in) Sportback Length: Approx. 4240 mm (167 in) Sportback Height: Approx. 1490 mm (58.7 in) Weights Evo Viii Curb Weight: Approx. 1400 kg (3086 lbs) Std Lancer Wheelbase: Approx. 2630 mm (103.5 in) Std Lancer Curb Weight: Approx. 1250-1350 kg (2750-2975 lbs) 🛡️ Safety Features Ratings Std Lancer NHTSA: Likely 4-star frontal, 5-star side for driver/passenger (depending on specific market and equipment). Active Features Evo Viii Active: ABS, EBD, AYC, ACD, Performance-tuned braking system (Brembo optional). Passive Features Passive: Driver and front passenger airbags, front side airbags (optional/standard depending on trim), reinforced body structure (RISE body system). 💡 Technology Features Infotainment Infotainment Std Lancer: Basic AM/FM/CD player, optional premium audio systems. Infotainment Evo Viii: Similar to standard Lancer, but often with performance-oriented gauges and displays. Limited advanced tech by modern standards. Driver Assistance Driver Assistance Features: ABS with EBD is standard. Advanced driver-assistance...