Mitsubushi MIGHTY MAX 50 RAIDER Service Repair Manual 1987-1993
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🏷️ Basic Information Identification Make: Mitsubishi Model: Mighty Max Model Variant: Raider Model Years Covered: 1987-1993 Codes Platform Code: N50 Series (for 1987-1996 generation, this manual covers the earlier part of this) / Mitsubishi L200 equivalent 👋 Introduction Market Position Vehicle Segment: Compact Pickup Truck Target Audience: DIY mechanics, independent repair shops, and owners seeking to maintain or repair their vehicle. Competitive Analysis Key Competitors: Toyota Hilux/Pickup, Nissan Hardbody, Mazda B-Series, Ford Ranger Key Features Manual Value Proposition: Offers extensive repair and maintenance data, enabling cost-effective upkeep and restoration. Manual Organization: Features a detailed table of contents for easy navigation through specific repair sections. 📋 Manual Details Coverage Areas Regions Of Operation: Primarily North America (USA, Canada), but applicable to similar global L200 variants Page Count Estimated Page Count: Hundreds (Specific number not provided, but characteristic of comprehensive service manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management, fuel system, cooling system, exhaust system, ignition system Drivetrain: Transmission (manual and automatic), clutch, driveshafts, differentials, axles Chassis: Suspension (front and rear), steering system, braking system (front disc, rear drum), wheels and tires Electrical: 12-volt electrical system, battery, charging system (alternator), starting system (starter motor), lighting, instrumentation, wiring diagrams, fuses and relays, power windows, power locks (if equipped) Body And Frame: Body construction, interior trim, exterior trim, doors, hood, tailgate, glass, collision repair basics Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication, fluid checks and top-offs Repair: Component removal and installation, engine overhaul, transmission rebuild, brake caliper/drum service, suspension component replacement Diagnostics: Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs) for applicable models, testing procedures for electrical and mechanical components Rebuilding: Detailed instructions for rebuilding engines, transmissions, and other major components Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission overhauls. Includes detailed specifications, torque values, and procedural steps. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Scan Resolution: High-resolution scans, typically suitable for printing clear diagrams and text. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Searchability Text Search: Likely OCR text-searchable, enabling quick navigation to specific topics. ⚙️ Engine Specifications Primary Engine Engine Code Typical: 4G54 (2.6L SOHC I4), 6G72 (3.0L SOHC V6) Performance Displacement 2 6L: 2555 cc (155.9 cu in) Horsepower 2 6L Typical: Approximately 103-112 hp @ 4500-4800 rpm (depending on year and emissions equipment) Torque 2 6L Typical: Approximately 135-145 lb-ft @ 2500-3000 rpm Displacement 3 0L V6: 2972 cc (181.4 cu in) Horsepower 3 0L V6 Typical: Approximately 143-155 hp @ 5000-5500 rpm Torque 3 0L V6 Typical: Approximately 174-182 lb-ft @ 3000-3500 rpm Fuel System Fuel Delivery 2 6L: Electronic Fuel Injection (EFI) or Carburetor (early models) Fuel Delivery 3 0L V6: Electronic Fuel Injection (EFI) Engine Management Ignition Type: Electronic Ignition (Distributorless Ignition System - DIS on some later models) ECU Type: ECU (Engine Control Unit) managing fuel injection and ignition timing 🔧 Transmission Standard Manual Transmission Options: 4-speed and 5-speed manual transmissions Optional Automatic Transmission Options: 3-speed and 4-speed automatic transmissions Features Transfer Case: Part-time 4WD system with manual or automatic locking hubs (depending on trim/year) Fluid Specifications Manual Transmission Fluid Spec: API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (refer to manual for specific viscosity) Automatic Transmission Fluid Spec: Dexron II or equivalent 📐 Dimensions Exterior Body Styles: Regular Cab, Extended Cab (Access Cab) Bed Lengths: Short bed (approx. 72.8 inches), Long bed (approx. 80.7 inches) Weights Curb Weight Range: Approximately 3000 - 3600 lbs (depending on configuration) Gross Vehicle Weight Rating Gvwr: Typically around 4500 - 5300 lbs 🛡️ Safety Features Ratings Crash Test Data Availability: Limited public crash test data available for this specific generation in North America. Focus on structural integrity and occupant protection for the era. Active Features Braking System: Front disc brakes, Rear drum brakes. Optional Anti-lock Braking System (ABS) on some later models. Passive Features Seat Belts: Standard three-point seat belts for front occupants. Airbags: Driver-side airbag became standard on some models late in the production run (e.g., 1992-1993). 💡 Technology Features Infotainment Audio System: AM/FM radio, often with cassette player. Aftermarket head units are common upgrades. Driver Assistance ABS: Optional on some later models (see safety section). Connectivity Connectivity Features: Limited to factory-installed options, primarily focused on basic vehicle functions. No advanced connectivity features like Bluetooth or USB ports from the factory. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months (refer to manual for specific engine/oil type). Air Filter Replacement: Every 15,000-30,000 miles or as needed based on operating conditions. Spark Plug Replacement: Every 30,000-60,000 miles (depending on plug type). Timing Belt Replacement 2 6L: Every 60,000 miles (critical maintenance item). Fluid Specifications Engine Oil Spec Typical: API SJ...
Transmission (manual and automatic), clutch, driveshafts, differentials, axles
Chassis:
Suspension (front and rear), steering system, braking system (front disc, rear drum), wheels and tires
Electrical:
12-volt electrical system, battery, charging system (alternator), starting system (starter motor), lighting, instrumentation, wiring diagrams, fuses and relays, power windows, power locks (if equipped)
Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs) for applicable models, testing procedures for electrical and mechanical components
Rebuilding:
Detailed instructions for rebuilding engines, transmissions, and other major components
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission overhauls. Includes detailed specifications, torque values, and procedural steps.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Scan Resolution:
High-resolution scans, typically suitable for printing clear diagrams and text.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Searchability
Text Search:
Likely OCR text-searchable, enabling quick navigation to specific topics.
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
4G54 (2.6L SOHC I4), 6G72 (3.0L SOHC V6)
Performance
Displacement 2 6L:
2555 cc (155.9 cu in)
Horsepower 2 6L Typical:
Approximately 103-112 hp @ 4500-4800 rpm (depending on year and emissions equipment)
Torque 2 6L Typical:
Approximately 135-145 lb-ft @ 2500-3000 rpm
Displacement 3 0L V6:
2972 cc (181.4 cu in)
Horsepower 3 0L V6 Typical:
Approximately 143-155 hp @ 5000-5500 rpm
Torque 3 0L V6 Typical:
Approximately 174-182 lb-ft @ 3000-3500 rpm
Fuel System
Fuel Delivery 2 6L:
Electronic Fuel Injection (EFI) or Carburetor (early models)
Fuel Delivery 3 0L V6:
Electronic Fuel Injection (EFI)
Engine Management
Ignition Type:
Electronic Ignition (Distributorless Ignition System - DIS on some later models)
ECU Type:
ECU (Engine Control Unit) managing fuel injection and ignition timing
🔧 Transmission
Standard
Manual Transmission Options:
4-speed and 5-speed manual transmissions
Optional
Automatic Transmission Options:
3-speed and 4-speed automatic transmissions
Features
Transfer Case:
Part-time 4WD system with manual or automatic locking hubs (depending on trim/year)
Fluid Specifications
Manual Transmission Fluid Spec:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (refer to manual for specific viscosity)
Automatic Transmission Fluid Spec:
Dexron II or equivalent
📐 Dimensions
Exterior
Body Styles:
Regular Cab, Extended Cab (Access Cab)
Bed Lengths:
Short bed (approx. 72.8 inches), Long bed (approx. 80.7 inches)
Weights
Curb Weight Range:
Approximately 3000 - 3600 lbs (depending on configuration)
Gross Vehicle Weight Rating Gvwr:
Typically around 4500 - 5300 lbs
🛡️ Safety Features
Ratings
Crash Test Data Availability:
Limited public crash test data available for this specific generation in North America. Focus on structural integrity and occupant protection for the era.
Active Features
Braking System:
Front disc brakes, Rear drum brakes. Optional Anti-lock Braking System (ABS) on some later models.
Passive Features
Seat Belts:
Standard three-point seat belts for front occupants.
Airbags:
Driver-side airbag became standard on some models late in the production run (e.g., 1992-1993).
💡 Technology Features
Infotainment
Audio System:
AM/FM radio, often with cassette player. Aftermarket head units are common upgrades.
Driver Assistance
ABS:
Optional on some later models (see safety section).
Connectivity
Connectivity Features:
Limited to factory-installed options, primarily focused on basic vehicle functions. No advanced connectivity features like Bluetooth or USB ports from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months (refer to manual for specific engine/oil type).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on operating conditions.
Spark Plug Replacement:
Every 30,000-60,000 miles (depending on plug type).
Timing Belt Replacement 2 6L:
Every 60,000 miles (critical maintenance item).
Fluid Specifications
Engine Oil Spec Typical:
API SJ or SL, SAE 10W-30 or 5W-30 (check owner's manual for exact viscosity and API rating).
Coolant Spec:
Ethylene Glycol based antifreeze, typically a green or orange color, 50/50 mix with distilled water.
Brake Fluid Spec:
DOT 3 or DOT 4.
Power Steering Fluid Spec:
Dexron II or equivalent power steering fluid.
Known Issues
Engine:
Head gasket failures on the 2.6L engine, timing belt breakage if maintenance is neglected, carburetor issues on older models.
Drivetrain:
Clutch wear, differential whine, transfer case actuator issues (on 4WD models).
Suspension Steering:
Ball joint and tie rod end wear, front suspension bushing deterioration, steering box play.
Electrical:
Corrosion in wiring connectors, alternator failure, starter motor issues, dashboard warning light malfunctions.
Body:
Rust, particularly on the frame, bed, cab corners, and rocker panels, due to road salt and environmental exposure.
📚 Vehicle History
Brand Heritage
Mitsubishi Truck History:
Mitsubishi has a long history of producing robust and reliable light commercial vehicles, with the L200/Triton platform being a global success.
Model Evolution
Generation:
This manual covers the second generation of the Mitsubishi L200 (also known as the Triton in many markets), which ran from 1986 to 1996. The 'Mighty Max' was Mitsubishi's North American nomenclature for this model.
Key Changes 1987-1993:
Introduction of the 3.0L V6 engine option, refinements in interior amenities, and updates to the 4WD system. Styling updates occurred throughout this period, particularly in 1991.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Generally regarded as a durable and work-capable compact truck, favored for its simplicity and off-road prowess (especially 4WD models).