🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Generation Code: First Generation (1982-1990/1991) Codes Chassis Code: L040 Series 👋 Introduction Market Position Segment: Compact SUV/Off-Road Utility Vehicle Target Audience: Enthusiasts, off-roaders, families seeking rugged and capable utility vehicles. Competitive Analysis Key Competitors: Toyota 4Runner, Nissan Pathfinder, Jeep Cherokee (XJ), Ford Bronco II, Chevrolet S-10 Blazer. Key Features Off Road Capability: Body-on-frame construction, available four-wheel drive (including low range), good ground clearance, robust suspension. Versatility: Suitable for daily commuting, family transport, and demanding off-road excursions. Durability: Known for its rugged build quality and ability to withstand demanding use. 📋 Manual Details Coverage Areas Countries Of Sale Covered: Global (primarily North America, Europe, Australia, and Japan) Page Count Total Pages: 700+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, timing belt/chain, valve adjustments, cylinder head, block, pistons, crankshaft, oil pump, cooling system, lubrication system Engine Electrical: Ignition system, starting system, charging system, fuel injection system (EFI), engine control unit (ECU) diagnostics, wiring diagrams Transmission Manual: Clutch, gearbox overhaul, gear ratios, shifting mechanisms, PTO (if applicable) Transmission Automatic: Torque converter, planetary gear sets, valve body, hydraulic control, shift solenoids, overhaul procedures, fluid type and capacity Drivetrain: Four-wheel drive system (Super Select 4WD if applicable), transfer case, front and rear differentials, drive shafts, CV joints, hubs Suspension: Front independent suspension (torsion bar or coil spring), rear leaf springs or coil springs, shock absorbers, control arms, bushings, steering knuckles Steering: Power steering system, steering gearbox/rack, tie rods, steering column, wheel alignment specifications Brakes: Front disc brakes, rear drum brakes (or disc brakes on some models), brake fluid type and capacity, master cylinder, calipers, wheel cylinders, parking brake system, ABS (if equipped) Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, carburetor (early models) or multi-point fuel injection (later models), fuel pressure specifications Exhaust System: Exhaust manifold, catalytic converter, muffler, pipes, hangers, emissions control systems Cooling System: Radiator, thermostat, water pump, coolant type and capacity, heater core, hoses, fan clutch/electric fan Electrical Body: Lighting system (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, fuse box diagrams, relay locations HVAC: Air conditioning system (compressor, condenser, evaporator, refrigerant type), heater, blower motor, climate control system Body And Chassis: Frame, body panels, doors, hood, tailgate, bumpers, interior trim, glass replacement, corrosion prevention Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, drive belt inspection/replacement, tire rotation Diagnostic Troubleshooting: Step-by-step troubleshooting guides for common issues, diagnostic trouble codes (DTCs), symptom-based diagnostics Repair And Rebuild: Detailed instructions for component removal, installation, and complete overhaul for most major systems Component Replacement: Specific procedures for replacing wear items and major components like alternators, starters, radiators, pumps, etc. Electrical Repair: Wiring harness repair, component testing, circuit diagnostics using wiring diagrams Wheel Alignment: Specifications for camber, caster, toe-in, and steering axis inclination Specifications And Tolerances: Torque specifications for all fasteners, critical clearances, wear limits for engine and drivetrain components Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical system troubleshooting. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Printability: Yes Print Quality Quality: High-resolution scans of original factory manuals, ensuring clarity of diagrams and text. Binding Type Binding: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 4G54 (2.6L) Displacement Cc: 2555 Configuration: Inline-4, SOHC Horsepower Hp Approx: 105-116 Torque Lb-Ft Approx: 138-140 Performance Fuel Type: Unleaded Gasoline Fuel System System: Carburetor (early) or Electronic Fuel Injection (EFI) (later models) Engine Options Secondary Engine Code: 6G72 (3.0L V6) Secondary Displacement Cc: 2972 Secondary Configuration: V6, SOHC Secondary Horsepower Hp Approx: 140-155 Secondary Torque Lb-Ft Approx: 160-180 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features 4Wd System: Part-time 4WD (with manual front hub engagement) or available Full-time 4WD with low-range transfer case. Later models may feature 'Super Select' 4WD with electronically controlled modes. 📐 Dimensions Exterior Wheelbase Inches: 105.1 Overall Length Inches: 167.9 (short wheelbase), 178.5 (long wheelbase) Overall Width Inches: 66.1 Overall Height Inches: 65.0 (short wheelbase), 66.5 (long wheelbase) Interior Seating Capacity: 4-7 (depending on configuration and wheelbase) Weights Curb Weight Lbs Approx: 3500-4200 🛡️ Safety Features Ratings NHTSA Rollover Rating: N/A (Era before standardized ratings, generally considered stable for its class but prone to rollover in extreme conditions due to high center of gravity.) Active Features ABS: Available on select later models, typically rear-wheel only. Passive Features Seatbelts: Front three-point, rear lap belts. Shoulder belts may be available in later models. Body Structure: Body-on-frame construction provides a robust chassis. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player. Upgrades often available from dealer or aftermarket. Gauges And Displays: Analog gauges for...