🏷️ Basic Information Identification Make: Mitsubishi Model: Montero iO Generation: First Generation (H60/H70) Model Years Covered: 2000, 2001, 2002 Codes Chassis Codes: H61W, H66W, H67W, H76W, H77W 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Enthusiasts and DIY mechanics seeking in-depth repair knowledge Competitive Analysis Key Competitors Era: Honda CR-V, Toyota RAV4, Suzuki Vitara, Kia Sportage Key Features Vehicle Selling Points: Compact size, available 4WD, reliable engines, practical interior Manual Value Proposition: Authoritative guide for maintaining and repairing the Montero iO, saving on labor costs 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair, maintenance, and diagnostics Page Count Estimated Pages: 1500+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system Transmission: Manual and automatic transmission service, overhaul, and diagnostics Drivetrain: Front-wheel drive (FWD), four-wheel drive (4WD/AWD) system, transfer case, differentials, drive shafts, axles Suspension Steering: Front and rear suspension components, steering system, power steering Brakes: Brake system diagnostics, component replacement (pads, rotors, calipers, lines), ABS system Electrical: Wiring diagrams, electrical component testing, lighting, charging system, starting system, body electronics HVAC: Heating, ventilation, and air conditioning system service and repair Body Chassis: Body panel repair, interior trim, exterior components, frame and chassis diagnostics Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, tune-ups Component Replacement: Detailed instructions for replacing major and minor components across all systems Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting guides for common and rare issues Rebuilding Overhaul: Complete disassembly and reassembly procedures for engines and transmissions Calibration Adjustment: Procedures for adjusting sensors, linkages, and other calibrated systems Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Diagnostics: Advanced diagnostic procedures including OBD-II code interpretation and system testing Wiring Diagrams: Detailed, high-quality electrical wiring schematics for all vehicle systems 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Fully searchable text content for quick information retrieval Print Quality Resolution: High-resolution images and diagrams suitable for printing Binding Type Binding Digital: N/A (Digital Format) Paper Type Paper Digital: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: 4G13 (1.3L SOHC) Engine Displacement 1: 1298 cc Engine Cylinders 1: 4 Engine Configuration 1: Inline Engine Horsepower 1 Approx: 80-85 hp Engine Torque 1 Approx: 105-110 Nm Engine Code 2: 4G15 (1.5L SOHC) Engine Displacement 2: 1468 cc Engine Cylinders 2: 4 Engine Configuration 2: Inline Engine Horsepower 2 Approx: 90-100 hp Engine Torque 2 Approx: 125-135 Nm Engine Code 3: 4G93 (1.8L SOHC/DOHC GDI) Engine Displacement 3: 1830 cc Engine Cylinders 3: 4 Engine Configuration 3: Inline Engine Horsepower 3 Approx: 125-135 hp (GDI) Engine Torque 3 Approx: 165-175 Nm (GDI) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Gasoline Direct Injection (GDI) for 4G93 Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features 4Wd System: Mitsubishi All-Wheel Control (AWC) - various modes including 4WD Lock and 4WD High/Low on some variants Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (Refer to manual for specific Mitsubishi spec) Automatic Transmission Fluid: DIA-Queen ATF SP-III (Refer to manual for specific Mitsubishi spec) 📐 Dimensions Exterior Length Approx: 3995 mm Width Approx: 1695 mm Height Approx: 1630 mm (may vary with roof rails) Wheelbase Approx: 2500 mm Weights Curb Weight Approx: 1100 - 1300 kg (depending on configuration) 🛡️ Safety Features Ratings NHTSA Ratings: Varies by market and specific test year. Consult individual market safety reports. Active Features ABS: Available Anti-lock Braking System (ABS) on many models Traction Control: Available Traction Control System (TCS) on some models Passive Features Airbags: Driver and passenger front airbags standard on most models Seatbelts: Three-point seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM radio with CD player, optional cassette player. Basic speaker configurations. Navigation: Not commonly available on this generation. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Bluetooth: Not available from factory; aftermarket installations are common. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 - 10,000 km or 6-12 months (Refer to manual for specific recommendation based on driving conditions) Engine Air Filter: Inspect every 15,000 km, replace as needed or every 30,000 km Spark Plugs: Replace every 60,000 - 100,000 km depending on type (standard vs. iridium) Timing Belt: If applicable to engine variant (e.g., some 4G93), replace around 100,000 km. Check manual for confirmation. (Note: Many 4G1x engines use a timing chain). Fluid Specifications Engine Oil Type: API SN/SP, ILSAC GF-5/GF-6. Viscosity: 5W-30 or 10W-30 (Refer to manual for exact spec based on temperature) Coolant: Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with anti-corrosion additives), mix 50/50 with distilled water. Brake Fluid: DOT...