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Mitsubishi Outlander 2007-2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Model Generation: Second Generation (2007-2013) Codes Platform: Mitsubishi GS platform (shared with Lancer) 👋 Introduction Market Position Segment: Compact Crossover SUV Target Audience: Families and individuals seeking a versatile, practical, and stylish SUV with optional all-wheel drive. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Subaru Forester Key Features Design Philosophy: Modern, aerodynamic styling with a distinctive front fascia and a practical, spacious interior. Powertrain Options: Available in both efficient 4-cylinder and powerful V6 configurations, with a focus on Mitsubishi's MIVEC variable valve timing technology. All Wheel Drive: Optional AWC (All Wheel Control) system, offering advanced traction and stability management. 📋 Manual Details Coverage Areas Primary Coverage: 2007-2008 Mitsubishi Outlander Engine Variants Covered: 2.4L 4G69 MIVEC I4, 3.0L 6B31 MIVEC V6 Trim Levels Covered: ES, SE, XLS (and regional equivalents) Page Count Estimated Page Count: Over 2000 pages (typical for factory service manuals of this era) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control system (ECU/ECM), transmission (automatic and CVT if applicable), drivetrain components (driveshafts, differentials) Chassis: Suspension (front and rear), steering system, brake system (hydraulic, ABS, EBD), wheels and tires Body And Interior: Body construction, exterior trim, interior trim, seating systems, HVAC (heating, ventilation, and air conditioning), power accessories (windows, locks, mirrors) Electrical And Electronics: Wiring diagrams, lighting systems, charging system, starting system, battery, fuse box locations, multiplex communication systems, diagnostic connectors (OBD-II), audio system, navigation system (if equipped) Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, belt inspection/replacement Diagnosis And Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical troubleshooting, mechanical diagnosis Repair And Rebuild: Component removal and installation, engine rebuild procedures, transmission overhaul, brake caliper replacement, suspension component replacement Specifications And Tolerances: Torque specifications, clearances, measurements, fluid capacities, electrical specifications Technical Depth Depth: Comprehensive from basic checks to complete component overhauls and diagnostics, mirroring dealership technician resources. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Text-searchable, allowing for quick location of specific topics and keywords. Print Quality Print Readability: Designed for clear printing with high-resolution diagrams and illustrations. Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code 1: 4G69 Displacement 1: 2.4 Liters (2378 cc) Configuration 1: Inline 4-cylinder Valvetrain 1: SOHC MIVEC (16 valves) Horsepower 1: 163 hp @ 6000 rpm Torque 1: 166 lb-ft @ 4000 rpm Secondary Engine Engine Code 2: 6B31 Displacement 2: 3.0 Liters (2998 cc) Configuration 2: V6 Valvetrain 2: SOHC MIVEC (24 valves) Horsepower 2: 223 hp @ 6250 rpm Torque 2: 204 lb-ft @ 3750 rpm Fuel System Injection Type: Electronic Fuel Injection (EFI) / Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended) 🔧 Transmission Standard Transmission Type 1: 6-speed Manual (4-cylinder models) Optional Transmission Type 2: 6-speed INVECS-II Sport Mode Automatic (4-cylinder and V6 models) Features All Wheel Control: Optional electronically controlled All Wheel Control (AWC) system with modes for 2WD, 4WD Auto, and 4WD Lock. 📐 Dimensions Exterior Length: Approx. 183.5 inches (4660 mm) Width: Approx. 71.5 inches (1815 mm) Height: Approx. 66.1 inches (1678 mm) Wheelbase: Approx. 105.1 inches (2670 mm) Interior Seating Capacity: 5-7 passengers (optional 3rd-row seating) Cargo Cargo Volume Behind 2Nd Row: Approx. 47.7 cu ft (1350 liters) Cargo Volume Behind 3Rd Row: Approx. 11.7 cu ft (331 liters) (with optional 3rd row) Weights Curb Weight Min: Approx. 3539 lbs (1605 kg) (4-cyl FWD) Curb Weight Max: Approx. 4003 lbs (1815 kg) (V6 AWD) 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4 out of 5 stars Active Features Stability Control: Active Stability Control (ASC) standard Traction Control: Traction Control System (TCS) standard Antilock Brakes: Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) standard Passive Features Airbags: Front airbags, front side-impact airbags, and side-curtain airbags (optional 3rd row) Child Seat Anchors: LATCH (Lower Anchors and Tethers for CHildren) system 💡 Technology Features Infotainment Audio System: Available AM/FM/CD stereo with MP3 playback, auxiliary input, and optional Rockford Fosgate premium audio system. Navigation: Optional touch-screen navigation system with voice recognition. Driver Assistance Parking Assist: Available rear parking sensors. Connectivity Bluetooth: Available Bluetooth hands-free calling system (may require specific trim level or accessory). Comfort Convenience Keyless Entry: Standard keyless entry system, available keyless ignition and entry (Smart Key System). 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions). Air Filter Replacement: Every 30,000 miles (48,000 km) or as needed based on conditions. Spark Plug Replacement: Iridium-tipped spark plugs: 105,000 miles (168,000 km) Fluid Specifications Engine Oil Spec: API SN or higher,...
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Mitsubishi Outlander 2007-2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Outlander
Model Generation:
Second Generation (2007-2013)
Codes
Platform:
Mitsubishi GS platform (shared with Lancer)
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Target Audience:
Families and individuals seeking a versatile, practical, and stylish SUV with optional all-wheel drive.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Subaru Forester
Key Features
Design Philosophy:
Modern, aerodynamic styling with a distinctive front fascia and a practical, spacious interior.
Powertrain Options:
Available in both efficient 4-cylinder and powerful V6 configurations, with a focus on Mitsubishi's MIVEC variable valve timing technology.
All Wheel Drive:
Optional AWC (All Wheel Control) system, offering advanced traction and stability management.
📋 Manual Details
Coverage Areas
Primary Coverage:
2007-2008 Mitsubishi Outlander
Engine Variants Covered:
2.4L 4G69 MIVEC I4, 3.0L 6B31 MIVEC V6
Trim Levels Covered:
ES, SE, XLS (and regional equivalents)
Page Count
Estimated Page Count:
Over 2000 pages (typical for factory service manuals of this era)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control system (ECU/ECM), transmission (automatic and CVT if applicable), drivetrain components (driveshafts, differentials)
Chassis:
Suspension (front and rear), steering system, brake system (hydraulic, ABS, EBD), wheels and tires
Body And Interior:
Body construction, exterior trim, interior trim, seating systems, HVAC (heating, ventilation, and air conditioning), power accessories (windows, locks, mirrors)
Electrical And Electronics:
Wiring diagrams, lighting systems, charging system, starting system, battery, fuse box locations, multiplex communication systems, diagnostic connectors (OBD-II), audio system, navigation system (if equipped)
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, belt inspection/replacement
Diagnosis And Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical troubleshooting, mechanical diagnosis
Repair And Rebuild:
Component removal and installation, engine rebuild procedures, transmission overhaul, brake caliper replacement, suspension component replacement
Specifications And Tolerances:
Torque specifications, clearances, measurements, fluid capacities, electrical specifications
Technical Depth
Depth:
Comprehensive from basic checks to complete component overhauls and diagnostics, mirroring dealership technician resources.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Text-searchable, allowing for quick location of specific topics and keywords.
Print Quality
Print Readability:
Designed for clear printing with high-resolution diagrams and illustrations.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G69
Displacement 1:
2.4 Liters (2378 cc)
Configuration 1:
Inline 4-cylinder
Valvetrain 1:
SOHC MIVEC (16 valves)
Horsepower 1:
163 hp @ 6000 rpm
Torque 1:
166 lb-ft @ 4000 rpm
Secondary Engine
Engine Code 2:
6B31
Displacement 2:
3.0 Liters (2998 cc)
Configuration 2:
V6
Valvetrain 2:
SOHC MIVEC (24 valves)
Horsepower 2:
223 hp @ 6250 rpm
Torque 2:
204 lb-ft @ 3750 rpm
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) / Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
🔧 Transmission
Standard Transmission
Type 1:
6-speed Manual (4-cylinder models)
Optional Transmission
Type 2:
6-speed INVECS-II Sport Mode Automatic (4-cylinder and V6 models)
Features
All Wheel Control:
Optional electronically controlled All Wheel Control (AWC) system with modes for 2WD, 4WD Auto, and 4WD Lock.
📐 Dimensions
Exterior
Length:
Approx. 183.5 inches (4660 mm)
Width:
Approx. 71.5 inches (1815 mm)
Height:
Approx. 66.1 inches (1678 mm)
Wheelbase:
Approx. 105.1 inches (2670 mm)
Interior
Seating Capacity:
5-7 passengers (optional 3rd-row seating)
Cargo
Cargo Volume Behind 2Nd Row:
Approx. 47.7 cu ft (1350 liters)
Cargo Volume Behind 3Rd Row:
Approx. 11.7 cu ft (331 liters) (with optional 3rd row)
Weights
Curb Weight Min:
Approx. 3539 lbs (1605 kg) (4-cyl FWD)
Curb Weight Max:
Approx. 4003 lbs (1815 kg) (V6 AWD)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4 out of 5 stars
Active Features
Stability Control:
Active Stability Control (ASC) standard
Traction Control:
Traction Control System (TCS) standard
Antilock Brakes:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) standard
Passive Features
Airbags:
Front airbags, front side-impact airbags, and side-curtain airbags (optional 3rd row)
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
Available AM/FM/CD stereo with MP3 playback, auxiliary input, and optional Rockford Fosgate premium audio system.
Navigation:
Optional touch-screen navigation system with voice recognition.
Driver Assistance
Parking Assist:
Available rear parking sensors.
Connectivity
Bluetooth:
Available Bluetooth hands-free calling system (may require specific trim level or accessory).
Comfort Convenience
Keyless Entry:
Standard keyless entry system, available keyless ignition and entry (Smart Key System).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions).
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on conditions.
Spark Plug Replacement:
Iridium-tipped spark plugs: 105,000 miles (168,000 km)
Fluid Specifications
Engine Oil Spec:
API SN or higher, ILSAC GF-5 or higher, SAE 5W-20 (recommended)
Engine Oil Capacity 4Cyl:
Approx. 4.5 US quarts (4.3 liters) with filter change
Engine Oil Capacity V6:
Approx. 5.7 US quarts (5.4 liters) with filter change
Transmission Fluid Spec:
Diamond SP-III (for INVECS-II Automatic Transmission)
Coolant Spec:
DIAQUEEN SUPER LONG LIFE COOLANT (Green)
Known Issues
Common Complaints 1:
CVT issues (on earlier models, less prevalent in these specific years but still noted), premature brake wear, minor electrical gremlins (e.g., power window motors), HVAC blower motor failures.
Common Complaints 2:
V6 engine timing chain noise on startup (if not properly maintained), potential for catalytic converter issues in higher mileage vehicles.
📚 Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation (MMC), Japan
Model Evolution
Generation 1 Introduction:
First generation launched in 2000 (as the Pajero Sport/Montero Sport in some markets, Outlander in others).
Generation 2 Introduction:
Second generation (CW/ZJ/ZH) introduced for the 2007 model year, featuring a completely new platform and design.
Production
Manufacturing Locations:
Japan (Okazaki Plant), Netherlands (NedCar Plant), Russia, China (Joint Ventures)
🏆 Awards & Recognition
Recognitions
Ii Hs Top Safety Picks:
While specific awards for 2007-2008 might vary, the model often received good ratings in safety tests from organizations like IIHS and NHTSA for its class.
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