Mitsubishi Outlander 2007 Service Repair Workshop Manual
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Basic Information Identification Make: Mitsubishi Model: Outlander Year: 2007 Generation Generation Code: CU2W/CU4W/CU5W Codes Chassis Code Primary: CU2W Introduction Market Position Target Audience: DIY car owners with basic mechanical skills and independent auto service professionals Competitive Analysis Value Proposition: Provides dealer-level repair information at a fraction of the cost of dealership services, enabling significant cost savings on maintenance and repairs. Key Features Content Accuracy: Written by the manufacturer, ensuring accuracy and relevance. Visual Aids: Includes diagrams, illustrations, and wiring schematics for clear understanding of procedures. Accessibility: Viewable on PC, Mac, phones, and ebook readers; printable for workshop use. Manual Details Coverage Areas Primary Coverage: Service, Repair, Troubleshooting, Diagnostics Secondary Coverage: Maintenance, Wiring Schematics, Technical Specifications Page Count Estimated Page Count: Varies by specific publication, typically 1000+ pages for a complete workshop manual Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Detailed coverage of engine assembly, disassembly, cylinder head, block, lubrication, cooling, timing systems Engine Electrical: Ignition system, starting system, charging system, ECU, sensors, actuators Emission Control: Catalytic converter, EGR system, evaporative emission control, diagnosis of emission-related faults Fuel System: Fuel injection system, fuel pump, injectors, fuel filter, pressure regulator, fuel tank Clutch System: Clutch assembly, clutch pedal, hydraulic system, release bearing, pilot bearing Manual Transaxle: Gearbox overhaul, components, lubrication, shift mechanisms, transfer case Automatic Transaxle: Transmission overhaul, internal components, hydraulic control, torque converter, electronic control unit Driveshaft And Axle: CV joints, driveshafts, differential, hub assemblies Suspension System: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment Steering System: Power steering system, steering rack, steering column, tie rod ends, alignment Restraint System: Airbag system, seat belts, SRS module, diagnosis and repair of restraint components Brake System: Front and rear brakes, calipers, pads, rotors, lines, ABS system, parking brake Body Interior Exterior: Body panels, doors, windows, interior trim, seats, glass, seals Body Electrical: Lighting, power windows, locks, mirrors, wipers, horn, instruments, audio system HVAC: Air conditioning system, heater core, blower motor, controls, refrigerant, diagnosis Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad service Repair Procedures: Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper replacement, body panel repair Troubleshooting Diagnostics: Step-by-step diagnostic charts, symptom-based troubleshooting, fault code interpretation Technical Depth Depth Of Coverage: Comprehensive, covering all aspects from basic maintenance to advanced diagnostics and complete rebuilds Manual Specifications File Format File Type: PDF Readability: High resolution, clear text and diagrams Print Quality Printability: Yes, all pages printable Binding Type Binding Type: Digital (no physical binding) Paper Type Paper Type: N/A (Digital Format) Engine Specifications Primary Engine Engine Code Common: 4G63 (2.4L) Engine Type: Inline 4-cylinder Displacement: 2.4 Liters (2378 cc) Performance Horsepower Approx: Approximately 160-170 hp (depending on specific market and configuration) Torque Approx: Approximately 175-180 lb-ft (depending on specific market and configuration) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Transmission Standard Transmission Type Std: 5-Speed Manual Transaxle Optional Transmission Type Opt: Continuously Variable Transmission (CVT) or 4-Speed Automatic Transaxle (depending on trim/market) Features Drivetrain Options: Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) available Dimensions Exterior Length: Approximately 179.7 inches (4565 mm) Width: Approximately 70.1 inches (1780 mm) Height: Approximately 64.2 inches (1630 mm) Weights Curb Weight Approx: Approximately 3400-3700 lbs (1542-1678 kg) depending on configuration Safety Features Ratings NHTSA Frontal Driver: Likely 4-star or 5-star rating (refer to specific NHTSA reports for exact data) NHTSA Frontal Passenger: Likely 4-star or 5-star rating (refer to specific NHTSA reports for exact data) IIHS Side Impact: Likely 'Good' or 'Acceptable' rating (refer to specific IIHS reports for exact data) Active Features ABS: Standard Anti-lock Braking System Traction Control: Available Traction Control System (TCS) Electronic Stability: Available Electronic Stability Control (ESC) or Active Stability Control (ASC) Passive Features Airbags: Front airbags, side curtain airbags Seatbelts: 3-point seatbelts with pretensioners Technology Features Infotainment Audio System: Available Rockford Fosgate premium audio system, CD player, optional in-dash navigation. Driver Assistance Cruise Control: Standard cruise control Connectivity Auxiliary Input: Available auxiliary audio input jack Maintenance Service Intervals Oil Change Interval Approx: Every 3,750 to 7,500 miles or 6 to 12 months, depending on driving conditions and oil type (refer to manual for specific recommendations). Engine Air Filter: Inspect every 15,000 miles, replace as needed or every 30,000 miles. Spark Plugs: Replace at approximately 60,000 to 100,000 miles (depending on spark plug type, e.g., iridium recommended). Fluid Specifications Engine Oil Type Recommendation: API SM or higher, SAE 5W-20 or 5W-30 (refer to manual for exact viscosity based on climate). Coolant Type: Mitsubishi DiaQueen Super Long Life Coolant (Green) or equivalent OAT coolant. Transmission Fluid Manual: API GL-3 or GL-4, SAE 75W-90 (refer to manual). Transmission Fluid Automatic Cvt: JWS 3309 or equivalent ATF fluid (for CVT), or SP-III or equivalent...
DIY car owners with basic mechanical skills and independent auto service professionals
Competitive Analysis
Value Proposition:
Provides dealer-level repair information at a fraction of the cost of dealership services, enabling significant cost savings on maintenance and repairs.
Key Features
Content Accuracy:
Written by the manufacturer, ensuring accuracy and relevance.
Visual Aids:
Includes diagrams, illustrations, and wiring schematics for clear understanding of procedures.
Accessibility:
Viewable on PC, Mac, phones, and ebook readers; printable for workshop use.
Comprehensive, covering all aspects from basic maintenance to advanced diagnostics and complete rebuilds
Manual Specifications
File Format
File Type:
PDF
Readability:
High resolution, clear text and diagrams
Print Quality
Printability:
Yes, all pages printable
Binding Type
Binding Type:
Digital (no physical binding)
Paper Type
Paper Type:
N/A (Digital Format)
Engine Specifications
Primary Engine
Engine Code Common:
4G63 (2.4L)
Engine Type:
Inline 4-cylinder
Displacement:
2.4 Liters (2378 cc)
Performance
Horsepower Approx:
Approximately 160-170 hp (depending on specific market and configuration)
Torque Approx:
Approximately 175-180 lb-ft (depending on specific market and configuration)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Transmission
Standard
Transmission Type Std:
5-Speed Manual Transaxle
Optional
Transmission Type Opt:
Continuously Variable Transmission (CVT) or 4-Speed Automatic Transaxle (depending on trim/market)
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) available
Dimensions
Exterior
Length:
Approximately 179.7 inches (4565 mm)
Width:
Approximately 70.1 inches (1780 mm)
Height:
Approximately 64.2 inches (1630 mm)
Weights
Curb Weight Approx:
Approximately 3400-3700 lbs (1542-1678 kg) depending on configuration
Safety Features
Ratings
NHTSA Frontal Driver:
Likely 4-star or 5-star rating (refer to specific NHTSA reports for exact data)
NHTSA Frontal Passenger:
Likely 4-star or 5-star rating (refer to specific NHTSA reports for exact data)
IIHS Side Impact:
Likely 'Good' or 'Acceptable' rating (refer to specific IIHS reports for exact data)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available Traction Control System (TCS)
Electronic Stability:
Available Electronic Stability Control (ESC) or Active Stability Control (ASC)
Passive Features
Airbags:
Front airbags, side curtain airbags
Seatbelts:
3-point seatbelts with pretensioners
Technology Features
Infotainment
Audio System:
Available Rockford Fosgate premium audio system, CD player, optional in-dash navigation.
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Auxiliary Input:
Available auxiliary audio input jack
Maintenance
Service Intervals
Oil Change Interval Approx:
Every 3,750 to 7,500 miles or 6 to 12 months, depending on driving conditions and oil type (refer to manual for specific recommendations).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Spark Plugs:
Replace at approximately 60,000 to 100,000 miles (depending on spark plug type, e.g., iridium recommended).
Fluid Specifications
Engine Oil Type Recommendation:
API SM or higher, SAE 5W-20 or 5W-30 (refer to manual for exact viscosity based on climate).
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (Green) or equivalent OAT coolant.
Transmission Fluid Manual:
API GL-3 or GL-4, SAE 75W-90 (refer to manual).
Transmission Fluid Automatic Cvt:
JWS 3309 or equivalent ATF fluid (for CVT), or SP-III or equivalent for traditional automatic.
Known Issues
Common Maintenance Items:
Regular replacement of CV boots, brake components, and monitoring of cooling system hoses.
Potential Diagnostic Challenges:
Intermittent electrical faults, HVAC system issues (blower motor resistor, blend door actuators), ABS sensor issues.
Vehicle History
Brand Heritage
Manufacturer Origin:
Japanese
Model Evolution
Generation Overview:
This represents the first generation of the Mitsubishi Outlander, launched in 2001 globally, with significant updates and platform sharing for the 2007 model year (often referred to as a mid-cycle refresh or new platform).
Production
Manufacturing Location Typical:
Japan (e.g., Mizushima Plant)
Awards & Recognition
Recognitions
Market Reception General:
Praised for its practicality, styling, and available all-wheel-drive system, positioning it as a competitive compact SUV.