Mitsubishi Outlander 2013 Workshop Service Manual Repair

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🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Year: 2013 Codes Chassis Code: CW4W (for 2.4L), CW5W (for 2.4L AWD), CW6W (for 3.0L V6 AWD - some markets) 👋 Introduction Market Position Segment: Compact Crossover SUV / Mid-size Crossover SUV (depending on specific trim and market classification). Target Audience: Families, individuals seeking versatile transportation, light off-road capability, and practical cargo space. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Nissan Rogue, Ford Escape, Subaru Forester, Mazda CX-5. Key Features Powertrain Options: Available with 2.4L inline-4 and 3.0L V6 engines, featuring optional All-Wheel Control (AWC) system. Seating Capacity: Available in 5-seater and 7-seater configurations (third-row seating). Design Philosophy: Focus on practicality, passenger comfort, and a refined driving experience for its class. 📋 Manual Details Coverage Areas Primary Coverage: North America (USDM, CNDM), potentially global markets depending on specific engine/trim variants reflected in the manual. Page Count Estimated Pages: Approximately 2000+ pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block assembly, crankshaft, pistons, connecting rods, camshafts, valve train, timing system, cooling system, lubrication system. Engine Management: Fuel injection system, ignition system, emissions control, engine control module (ECM) diagnostics, sensors, actuators. Transmission Automatic: CVT (Continuously Variable Transmission - JF016E for 2.4L) or traditional Automatic (V6 models, if applicable). Components, operation, diagnosis, repair, fluid specifications. Drivetrain AWD: All-Wheel Drive (AWC) system, transfer case, rear differential, viscous coupling unit (if applicable), operation, diagnosis, repair. Suspension: Front suspension (MacPherson strut), rear suspension (multi-link), components, alignment specifications, repair procedures. Steering: Power steering system (hydraulic or electric assist), steering rack, column, diagnosis, repair. Brakes: Front disc brakes, rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake booster, master cylinder, caliper specifications, pad/rotor replacement, bleeding procedures. Electrical System: Battery, charging system (alternator), starting system, lighting, horn, power windows, locks, mirrors, wiper/washer system, fuses, relays, wiring diagrams. Body And Interior: Body panels, doors, hood, tailgate, bumpers, glass, interior trim, seats, dashboard, HVAC system (heating, ventilation, air conditioning), diagnosis and repair of body components. Chassis And Frame: Frame structure, chassis components, reinforcement, corrosion protection. Safety Systems: Airbag system (SRS), seat belt pre-tensioners, occupant restraints, diagnosis and repair of safety components. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid checks and top-offs, tire rotation. Diagnostic Procedures: Troubleshooting charts, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation, use of scan tools. Repair Procedures: Step-by-step instructions for component removal, installation, and overhaul for all major systems. Overhaul Procedures: Detailed instructions for complete disassembly and reassembly of major components like engines, transmissions, and differentials. Electrical Troubleshooting: Component testing, circuit diagnosis, wiring harness repair, use of multimeter and oscilloscope. Alignment And Balancing: Wheel alignment specifications and procedures, wheel balancing. HVAC Service: Refrigerant charging, leak detection, component replacement (compressor, evaporator, condenser), blower motor service. Body Repair: Panel replacement, dent repair, welding procedures, glass replacement, bumper repair. Technical Depth Diagnostic Capabilities: Advanced diagnostics including sensor data analysis, actuator testing, and component-level troubleshooting. Rebuilding Specifications: Precision specifications for engine and transmission rebuilds, including clearances, torque values, and component tolerances. Wiring Diagrams: Comprehensive and detailed wiring diagrams for all electrical systems, color-coded and labeled. Torque Specifications: Extensive listing of all critical torque specifications for fasteners across all vehicle systems. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF with clear text and embedded images/diagrams. Printability: Printable pages allowing for easy reference in a workshop environment. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 2.4L: 4B12 Displacement 2.4L: 2.4 Liters (2360 cc) Configuration 2.4L: Inline 4-cylinder, DOHC, MIVEC (Mitsubishi Innovative Valve timing Electronic Control) Horsepower 2.4L: Approximately 168-170 hp @ 6000 rpm (depending on market and specific tuning) Torque 2.4L: Approximately 167 lb-ft @ 4100 rpm (depending on market and specific tuning) Optional Engine Engine Code 3.0L: 6B31 Displacement 3.0L: 3.0 Liters (2998 cc) Configuration 3.0L: V6, SOHC, MIVEC Horsepower 3.0L: Approximately 230-235 hp @ 6000 rpm Torque 3.0L: Approximately 215 lb-ft @ 3750 rpm Fuel System Fuel Delivery: Multi-point fuel injection (MPI) or Electronic Fuel Injection (EFI). Recommended Fuel: 87 Octane Unleaded Gasoline (premium may be recommended for optimal performance in some variants). 🔧 Transmission Standard 2.4L Type: Continuously Variable Transmission (CVT) - JF016E Drive Modes: Front-Wheel Drive (FWD) or All-Wheel Control (AWC). Optional 3.0L Type: 6-speed Automatic Transmission (INVECS-III Sport Mode) Drive Modes: All-Wheel Control (AWC). Features Cvt Features: Sport mode, manual shift mode simulation (paddle shifters on some trims). Fluid Specifications Cvt Fluid: Mitsubishi DIA Queen ATF J2 or equivalent (check manual for exact PN and specifications). Automatic Transmission Fluid: Mitsubishi DIA Queen ATF J3 or equivalent (check...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Outlander

Year:

Codes

Chassis Code:

CW4W (for 2.4L), CW5W (for 2.4L AWD), CW6W (for 3.0L V6 AWD - some markets)

👋 Introduction

Market Position

Segment:

Compact Crossover SUV / Mid-size Crossover SUV (depending on specific trim and market classification).

Target Audience:

Families, individuals seeking versatile transportation, light off-road capability, and practical cargo space.

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Nissan Rogue, Ford Escape, Subaru Forester, Mazda CX-5.

Key Features

Powertrain Options:

Available with 2.4L inline-4 and 3.0L V6 engines, featuring optional All-Wheel Control (AWC) system.

Seating Capacity:

Available in 5-seater and 7-seater configurations (third-row seating).

Design Philosophy:

Focus on practicality, passenger comfort, and a refined driving experience for its class.

📋 Manual Details

Coverage Areas

Primary Coverage:

North America (USDM, CNDM), potentially global markets depending on specific engine/trim variants reflected in the manual.

Page Count

Estimated Pages:

Approximately 2000+ pages (typical for comprehensive workshop manuals)

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block assembly, crankshaft, pistons, connecting rods, camshafts, valve train, timing system, cooling system, lubrication system.

Engine Management:

Fuel injection system, ignition system, emissions control, engine control module (ECM) diagnostics, sensors, actuators.

Transmission Automatic:

CVT (Continuously Variable Transmission - JF016E for 2.4L) or traditional Automatic (V6 models, if applicable). Components, operation, diagnosis, repair, fluid specifications.

Drivetrain AWD:

All-Wheel Drive (AWC) system, transfer case, rear differential, viscous coupling unit (if applicable), operation, diagnosis, repair.

Suspension:

Front suspension (MacPherson strut), rear suspension (multi-link), components, alignment specifications, repair procedures.

Steering:

Power steering system (hydraulic or electric assist), steering rack, column, diagnosis, repair.

Brakes:

Front disc brakes, rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake booster, master cylinder, caliper specifications, pad/rotor replacement, bleeding procedures.

Electrical System:

Battery, charging system (alternator), starting system, lighting, horn, power windows, locks, mirrors, wiper/washer system, fuses, relays, wiring diagrams.

Body And Interior:

Body panels, doors, hood, tailgate, bumpers, glass, interior trim, seats, dashboard, HVAC system (heating, ventilation, air conditioning), diagnosis and repair of body components.

Chassis And Frame:

Frame structure, chassis components, reinforcement, corrosion protection.

Safety Systems:

Airbag system (SRS), seat belt pre-tensioners, occupant restraints, diagnosis and repair of safety components.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid checks and top-offs, tire rotation.

Diagnostic Procedures:

Troubleshooting charts, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation, use of scan tools.

Repair Procedures:

Step-by-step instructions for component removal, installation, and overhaul for all major systems.

Overhaul Procedures:

Detailed instructions for complete disassembly and reassembly of major components like engines, transmissions, and differentials.

Electrical Troubleshooting:

Component testing, circuit diagnosis, wiring harness repair, use of multimeter and oscilloscope.

Alignment And Balancing:

Wheel alignment specifications and procedures, wheel balancing.

HVAC Service:

Refrigerant charging, leak detection, component replacement (compressor, evaporator, condenser), blower motor service.

Body Repair:

Panel replacement, dent repair, welding procedures, glass replacement, bumper repair.

Technical Depth

Diagnostic Capabilities:

Advanced diagnostics including sensor data analysis, actuator testing, and component-level troubleshooting.

Rebuilding Specifications:

Precision specifications for engine and transmission rebuilds, including clearances, torque values, and component tolerances.

Wiring Diagrams:

Comprehensive and detailed wiring diagrams for all electrical systems, color-coded and labeled.

Torque Specifications:

Extensive listing of all critical torque specifications for fasteners across all vehicle systems.

Special Tools:

Identification and usage instructions for specialized tools required for specific repair procedures.

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, searchable PDF with clear text and embedded images/diagrams.

Printability:

Printable pages allowing for easy reference in a workshop environment.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 2.4L:

Displacement 2.4L:

2.4 Liters (2360 cc)

Configuration 2.4L:

Inline 4-cylinder, DOHC, MIVEC (Mitsubishi Innovative Valve timing Electronic Control)

Horsepower 2.4L:

Approximately 168-170 hp @ 6000 rpm (depending on market and specific tuning)

Torque 2.4L:

Approximately 167 lb-ft @ 4100 rpm (depending on market and specific tuning)

Optional Engine

Engine Code 3.0L:

Displacement 3.0L:

3.0 Liters (2998 cc)

Configuration 3.0L:

V6, SOHC, MIVEC

Horsepower 3.0L:

Approximately 230-235 hp @ 6000 rpm

Torque 3.0L:

Approximately 215 lb-ft @ 3750 rpm

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI) or Electronic Fuel Injection (EFI).

Recommended Fuel:

87 Octane Unleaded Gasoline (premium may be recommended for optimal performance in some variants).

🔧 Transmission

Standard 2.4L

Type:

Continuously Variable Transmission (CVT) - JF016E

Drive Modes:

Front-Wheel Drive (FWD) or All-Wheel Control (AWC).

Optional 3.0L

Type:

6-speed Automatic Transmission (INVECS-III Sport Mode)

Drive Modes:

All-Wheel Control (AWC).

Features

Cvt Features:

Sport mode, manual shift mode simulation (paddle shifters on some trims).

Fluid Specifications

Cvt Fluid:

Mitsubishi DIA Queen ATF J2 or equivalent (check manual for exact PN and specifications).

Automatic Transmission Fluid:

Mitsubishi DIA Queen ATF J3 or equivalent (check manual for exact PN and specifications).

📐 Dimensions

Exterior Length

2.4L FWD:

Approximately 180.7 inches (4590 mm)

Exterior Width

All Variants:

Approximately 71.5 inches (1815 mm)

Exterior Height

All Variants:

Approximately 66.1 inches (1680 mm)

Wheelbase

All Variants:

Approximately 105.1 inches (2670 mm)

Cargo Volume

Behind 2Nd Row:

Approximately 49.9 cu ft (1413 liters) for 5-seater, less for 7-seater.

Behind 3Rd Row:

Approximately 12.5 cu ft (353 liters) for 7-seater.

Weights

Curb Weight 2.4L FWD:

Approximately 3461 lbs (1570 kg)

Curb Weight 2.4L Awc:

Approximately 3593 lbs (1630 kg)

Curb Weight 3.0L Awc:

Approximately 3946 lbs (1790 kg)

Towing Capacity:

Up to 2000 lbs (907 kg) when properly equipped (check owner's manual and local regulations).

🛡️ Safety Features

Ratings

NHTSA Overall:

Generally received 4 out of 5 stars (check specific year/trim for exact results).

IIHS Top Safety Pick:

Awarded 'Top Safety Pick' status by IIHS for certain model years/trims due to good performance in crash tests.

Active Features

Standard Anti-lock Braking System (ABS).

Standard Electronic Brakeforce Distribution (EBD).

Traction Control:

Standard Traction Control System (TCL).

Electronic Stability Control:

Standard Electronic Stability Control (ASC - Active Stability Control).

Passive Features

Airbags:

Driver and front passenger airbags, front side impact airbags, side curtain airbags (front and second-row).

Seatbelts:

3-point front and rear seatbelts, driver and front passenger seatbelt pre-tensioners.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system.

💡 Technology Features

Infotainment

Audio System:

Available AM/FM/CD/MP3 audio system with auxiliary input, USB port, and available Rockford Fosgate premium audio system. Bluetooth connectivity and hands-free calling on higher trims.

Navigation:

Optional HDD-based navigation system with touch screen interface and voice recognition on select trims.

Driver Assistance

Rear View Camera:

Available rearview camera integrated with the infotainment display.

Parking Sensors:

Available rear parking sensors on higher trim levels.

Connectivity

Bluetooth:

Standard or optional Bluetooth for hands-free calling and audio streaming.

Usb Ports:

Available USB port for charging and media playback.

🔧 Maintenance

Service Intervals Oil

Oil Change Recommendation:

Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, depending on driving conditions (severe vs. normal).

Service Intervals Filters

Engine Air Filter:

Replace every 30,000 miles (48,000 km) or as needed based on inspection.

Cabin Air Filter:

Replace every 15,000 miles (24,000 km) or annually.

Cvt Fluid Change:

Replace every 45,000 to 60,000 miles (72,000 to 96,000 km) under normal conditions.

Fluid Specifications

Engine Oil Type 2.4L:

SAE 0W-20 synthetic or semi-synthetic engine oil. (Refer to manual for specific API service category).

Engine Oil Capacity 2.4L:

Approximately 4.4 US quarts (4.2 liters) with filter change.

Engine Oil Type 3.0L:

SAE 5W-30 synthetic or semi-synthetic engine oil. (Refer to manual for specific API service category).

Engine Oil Capacity 3.0L:

Approximately 4.7 US quarts (4.4 liters) with filter change.

Coolant:

Long-life engine coolant (Mitsubishi Super Long Life Coolant or equivalent pre-mixed). Capacity: Approx. 7.1 US quarts (6.7 liters) for 2.4L.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid:

Refer to manual; typically ATF Dexron III or equivalent for hydraulic systems.

Known Issues

Cvt Problems:

Some reported issues with CVT durability and overheating in certain extreme conditions. Regular fluid changes are critical.

Power Steering Pump:

Occasional reports of power steering pump noise or failure, particularly in earlier models or with insufficient fluid levels.

Suspension Components:

Wear in suspension bushings and ball joints can occur with mileage, leading to noise or alignment issues.

Exhaust Manifold:

Potential for exhaust manifold cracks on certain engine variants, leading to exhaust leaks.

Thermostat Housing:

Plastic thermostat housings can become brittle and crack over time, leading to coolant leaks.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors:

Mitsubishi Motors Corporation has a long history in automotive manufacturing, known for off-road vehicles (Pajero/Montero) and performance cars (Lancer Evolution).

Model Evolution

Outlander Generations:

The 2013 model represents the second generation of the Mitsubishi Outlander, launched in 2006/2007 and updated for 2010.

Platform:

Based on Mitsubishi's GS platform, shared with other Mitsubishi and Chrysler vehicles (e.g., Mitsubishi Lancer, Dodge Caliber).

Production

Manufacturing Location:

Primarily manufactured at the Mitsubishi Motors Mizushima Plant in Kurashiki, Okayama, Japan. Some assembly may have occurred in other global locations.

Production Years

Second Generation Facelift:

The 2013 model is part of the second generation, which ran from 2007-2013, with a significant facelift for the 2010 model year.

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

As mentioned in safety, recognized by IIHS for strong safety performance.

Ratings

Consumer Reports:

Consumer Reports ratings for this model year varied, with some praise for practicality and AWD system, but some criticism for CVT refinement and interior materials.

Certifications

Emissions Compliance:

Meets EPA and CARB emissions standards for its model year.